Suzuki 2005 GSF1200 - Gearshift Shaft; Gearshift Cam Driven Gear Removal and Installation

Manual Transmission: 5B-19
Gearshift Shaft / Gearshift Cam Driven Gear
Removal and Installation
B649G15206035
It is unnecessary to remove the engine assembly from
the frame when servicing the gearshift linkage.
Removal
1) Remove the engine sprocket cover. Refer to “Engine
Sprocket Removal and Installation: in Section 3A”.
2) Remove the primary driven gear. Refer to “Clutch
Removal: in Section 5C”.
3) Remove the snap ring and washer from the gearshift
shaft.
Special tool
: 09900–06107 (Snap ring pliers)
4) Draw out the gearshift shaft (1), and then remove the
gearshift cam driven gear (2).
NOTE
When removing the gearshift cam driven gear
(2), do not lose the gearshifting pawl (3), pin
(4) and spring (5).
5) Remove the gearshifting pawls (3), pins (4) and
springs (5) from the gearshift cam driven gear (2).
6) Remove the return spring (6) from the gearshift shaft
(1).
Installation
Install the gearshift shaft and gearshift cam driven gear
in the reverse order of removal. Pay attention to the
following points:
• When installing the gearshift shaft return spring,
position the stopper between the ends of the gearshift
shaft return spring.
I649G1520064-01
1
2
I649G1520065-01
2
3
4
5
3
4
5
I649G1520066-02
1
6
I649G1520067-02
I649G1520068-01