Suzuki 2005 GSF1200 - Front Master Cylinder Parts Inspection

Brake Control System and Diagnosis: 4A-11
• When installing the brake light switch, align the
projection on the switch with the hole in the master
cylinder.
• Apply SUZUKI SILICONE GREASE to the brake lever
pivot bolt.
• Apply SUZUKI SILICONE GREASE to the contact
point between piston and brake lever.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
Tightening torque
Brake lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.72 lb-ft)
Brake lever pivot bolt lock-nut: 6.0 N·m (0.6 kgf-m,
4.5 lb-ft)
Front Master Cylinder Parts Inspection
B649G14106030
Refer to “Front Master Cylinder / Brake Lever
Disassembly and Assembly: ”.
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
I649G1410025-01
I649G1410026-02
I649G1410027-01
I649G1410028-01