Suzuki 2005 GSF1200 - Generator Removal and Installation

Charging System: 1J-6
Generator Removal and Installation
B649G11A06003
Refer to “Electrical Components Location: in Section
0A”.
Removal
1) Disconnect the battery (–) lead wire. Refer to
“Battery Removal and Installation: ”.
2) Disengage the gearshift lever link by removing bolt.
3) Remove the engine sprocket cover (1).
4) Disconnect the generator lead wire (2) and coupler
(3).
5) Remove the generator (4).
Installation
Installation is in the reverse order of removal.
Pay attention to the following points:
• Tighten the generator mounting bolts to the specified
torque.
Tightening torque
Generator mounting bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
• Route the wire harness properly. Refer to “Wiring
Harness Routing Diagram: in Section 9A”.
• Before installing the engine sprocket cover, apply a
small quantity of SUZUKI SUPER GREASE “A” to the
clutch push rod.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the gearshift lever to the gearshift shaft in the
correct position.
Gearshift lever height “a”
Standard: 55 mm (2.2 in)
1
I649G11A0005-02
2
3
4
I649G11A0006-02
(a)
(a)
I649G11A0007-01
I649G11A0008-02
“a”
I649G11A0009-02