Suzuki 2005 GSF1200 - Rear Brake Master Cylinder Components; Rear Brake Master Cylinder Assembly Removal and Installation

4A-12 Brake Control System and Diagnosis:
Rear Brake Master Cylinder Components
B649G14106031
Rear Brake Master Cylinder Assembly Removal
and Installation
B649G14106032
Removal
1) Remove the right frame cover. Refer to “Exterior
Parts Removal and Installation: in Section 9D”.
2) Drain brake fluid. Refer to “Brake Fluid
Replacement: ”.
3) Remove the reservoir mounting bolt (1).
4) Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
5) Remove the brake hose union bolt (2) and
disconnect the brake hose.
6) Loosen the lock-nut (3).
7) Remove the master cylinder mounting bolts (4).
8) Remove the master cylinder along with the reservoir
by turning the push rod (5).
1
3
(a)
2,
4
6
(a)
(b)
5
FWD
FWD
I649G1410029-05
1. Reservoir tank 4. Master cylinder : 23 N⋅m (2.3 kgf-m, 16.5 lb-ft) : Apply brake fluid.
2. Brake hose union bolt 5. Piston/Cup set : 18 N⋅m (1.8 kgf-m, 13.0 lb-ft) : Do not reuse.
3. Brake hose connector 6. Push rod : Apply silicone grease.
1
I649G1410030-01
2
3
4
5
I649G1410031-01