Suzuki 2005 GSF1200 - Brake

Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Precautions for Brake System .............................. 4-1
Brake Fluid Information......................................... 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram .................... 4A-1
Rear Brake Hose Routing Diagram..................... 4A-3
Diagnostic Information and Procedures............4A-4
Brake Symptom Diagnosis.................................. 4A-4
Repair Instructions ..............................................4A-4
Brake Pedal Height Inspection
and Adjustment .................................................4A-4
Front Brake Light Switch Inspection ................... 4A-4
Rear Brake Light Switch Inspection ....................4A-5
Rear Brake Light Switch Inspection
and Adjustment .................................................4A-5
Brake Fluid Level Check ..................................... 4A-5
Brake Hose Inspection ........................................ 4A-5
Air Bleeding from Brake Fluid Circuit .................. 4A-5
Brake Fluid Replacement.................................... 4A-6
Front Brake Hose Removal and Installation........ 4A-8
Rear Brake Hose Removal and Installation ........4A-8
Front Brake Master Cylinder Components.......... 4A-8
Front Brake Master Cylinder Assembly
Removal and Installation................................... 4A-9
Front Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-10
Front Master Cylinder Parts Inspection............. 4A-11
Rear Brake Master Cylinder Components ........ 4A-12
Rear Brake Master Cylinder Assembly
Removal and Installation................................. 4A-12
Rear Brake Master Cylinder Disassembly
and Assembly ................................................. 4A-13
Rear Brake Master Cylinder Parts Inspection...4A-14
Specifications.....................................................4A-15
Service Data ..................................................... 4A-15
Tightening Torque Specifications......................4A-15
Special Tools and Equipment ...........................4A-16
Recommended Service Material .......................4A-16
Special Tool ......................................................4A-16
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components ....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly
and Assembly....................................................4B-3
Front Brake Caliper Parts Inspection ..................4B-5
Front Brake Disc Removal and Installation .........4B-6
Front Brake Disc Inspection ................................4B-6
Specifications.......................................................4B-7
Service Data........................................................4B-7
Tightening Torque Specifications........................4B-7
Special Tools and Equipment .............................4B-8
Recommended Service Material .........................4B-8
Special Tool ........................................................4B-8
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-2
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-3
Rear Brake Caliper Disassembly
and Assembly....................................................4C-4
Rear Brake Caliper Parts Inspection...................4C-6
Rear Brake Disc Removal and Installation..........4C-7
Rear Brake Disc Inspection.................................4C-7
Specifications.......................................................4C-9
Service Data........................................................4C-9
Tightening Torque Specifications........................4C-9
Special Tools and Equipment ...........................4C-10
Recommended Service Material .......................4C-10
Special Tool ......................................................4C-10