Suzuki 2005 GSF1200 - Generator Disassembly and Assembly

1J-7 Charging System:
Generator Disassembly and Assembly
B649G11A06011
Refer to “Generator Removal and Installation: ”.
Disassembly
1) Hold the generator driven gear using a vise “A” and
two pieces of wood “B” as shown. Then, remove the
generator driven gear nut.
CAUTION
!
Do not hold the damper housing (1) using the
vise “A” or the damper housing will be
damaged.
2) Remove the damper housing (1) using the special
tool.
Special tool
(A): 09913–61510 (Bearing puller)
3) Remove the generator end cover (2).
4) Remove the brush holder (3) and IC regulator (4).
5) Remove the stator coil lead wires mounting screws
(5).
6) Remove the rectifier (6).
NOTE
Straighten the stator coil lead wires using
long-nose pliers, then remove the rectifier.
7) Remove the generator housing nuts.
8) Separate the generator housing (7) from the
generator end housing (8).
“A”
“B”
1
“B”
I649G11A0010-02
1
(A)
I649G11A0011-02
2
I649G11A0012-01
3
4
I649G11A0013-01
5
5
6
I649G11A0014-01
I649G11A0015-01
7 8
I649G11A0016-01