Front Brakes: 4B-3
Front Brake Caliper Removal and Installation
B649G14206014
Removal
1) Drain brake fluid. Refer to “Brake Fluid
Replacement: in Section 4A”.
2) Remove the brake hoses from the caliper by
removing the union bolt (1) and catch the brake fluid
in a suitable receptacle.
NOTE
• Place a rag underneath the union bolt on
the brake caliper to catch any spilt brake
fluid.
• Slightly loosen the brake caliper housing
bolts (3) to facilitate later disassembly, if
necessary.
Special tool
: 09930–11920 (Torx bit (JT 40H))
: 09930–11940 (Bit holder)
3) Remove the brake caliper by removing the caliper
mounting bolts (2).
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Tighten each bolt to the specified torque.
Tightening torque
Front brake caliper mounting bolt (a): 26 N·m (2.6
kgf-m, 19.0 lb-ft)
Front brake caliper housing bolt (b): 21 N·m (2.1
kgf-m, 15.0 lb-ft)
• After setting the brake hose union to the stopper,
tighten the union bolt to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Front brake hose union bolt (c): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
• Bleed air from the brake system after installing the
caliper. Refer to “Brake System Inspection: in Section
0B”.
• Check the brake fluid leakage and brake operation.
WARNING
!
Brake fluid, if it leaks, will interfere with safe
running and discolor painted surfaces.
Check the brake hose and hose joints for
cracks and fluid leakage.
Front Brake Caliper Disassembly and Assembly
B649G14206015
Refer to “Front Brake Caliper Removal and Installation:
”.
Disassembly
1) Remove the brake pads. Refer to “Front Brake Pad
Replacement: ”.
1
2
3
3
I649G1420006-02
(c)
(b)
(a)
I649G1420007-01
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