Suzuki 2005 GSF1200 - Exhaust Pipe; Muffler Removal and Installation

1K-2 Exhaust System:
Exhaust Pipe / Muffler Removal and Installation
B649G11B06005
Removal
1) Loosen the muffler connecting bolt (1).
2) Remove the muffler by removing the mounting bolts
(2).
NOTE
Support the muffler to prevent it from falling.
3) Remove the exhaust pipe by removing the bolts.
NOTE
Support the exhaust pipe to prevent it from
falling.
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
CAUTION
!
Replace the gaskets with new ones.
• Install the exhaust pipe gaskets (1).
CAUTION
!
Be sure to face the tabs “A” on the exhaust
pipe gaskets (1) to the engine side when
installing them.
NOTE
When installing new exhaust pipe/muffler
assembly connectors, remove all of the old
sealer from the exhaust pipes and from
inside the muffler. Apply the exhaust gas
sealer “B” to both the inside and outside of
the new exhaust pipe/muffler assembly
connectors.
: Exhaust gas sealer (PERMATEX 1372
(commercial available))
1
2
I649G11B0002-02
2
I649G11B0003-02
I649G11B0004-01
1
“A”
I649G11B0005-01
“B”
I649G11B0006-02