Engine Mechanical: 1D-29
Installation
Install The cam chain guides in the reverse order of
removal. Pay attention to the following points:
• Apply SUZUKI THREAD LOCK SUPER “1303” to
thread part and tighten the mounting bolt to the
specified torque.
: Thread lock cement 99000–32030 (Thread
Lock Cement Super 1303 or equivalent)
Tightening torque
Cam chain guide bolt (a): 6 N·m (0.6 kgf-m, 4.5 lb-
ft)
• Apply SUZUKI THREAD LOCK SUPER “1303” to
thread part.
: Thread lock cement 99000–32030 (Thread
Lock Cement Super 1303 or equivalent)
Cam Chain Guide Inspection
B649G11406052
Inspect the cam chain guide in the following procedures:
1) Remove the cam chain guides. Refer to “Cam Chain
Guide Removal and Installation: ”.
2) Check the contacting surface of the cam chain
guide. If it is worn or damaged, replace it with a new
one. Refer to “Engine Top Side Disassembly: ”,
“Engine Top Side Assembly: ” and “Cam Chain
Guide Removal and Installation: ”.
3) Install the cam chain guides. Refer to “Cam Chain
Guide Removal and Installation: ”.
Cam Chain Tensioner Inspection
B649G11406053
Inspect the cam chain tensioner in the following
procedures:
1) Separate the crankcases, upper and lower. Refer to
“Engine Bottom Side Disassembly: ”.
2) Remove the crankshaft assembly from the upper
crankcase. Refer to “Engine Bottom Side
Disassembly: ”.
3) Remove the dampers (1) of the cam chain tensioner
and cam chain tensioner (2).
4) Check the contacting surface of the cam chain
tensioner. If it is worn or damaged, replace it with a
new one.
5) Install the cam chain tensioner and its dampers.
6) Reinstall the crankshaft assembly. Refer to “Engine
Bottom Side Assembly: ”.
7) Reassemble the crankcases, upper and lower. Refer
to “Engine Bottom Side Assembly: ”.
(a)
I649G1140317-01
I649G1140318-01
I649G1140210-02
1
2
I649G1140319-01
I649G1140211-01
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