Suzuki 2005 GSF1200 - Chassis Bolt and Nut Inspection

Maintenance and Lubrication: 0B-17
Chassis Bolt and Nut Inspection
B649G10206022
Tighten chassis bolt and nut
Initially at 1 000 km (600 miles, 2 month) and every 6
000 km (4 000 miles, 12 months) thereafter.
Check that all chassis bolts and nuts are tightened to
their specified torque.
1. Steering stem head nut : 65 N⋅m (6.5 kgf-m, 47.0 lb-ft)
2. Front fork cap bolt : 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
3. Handlebar holder bolt
2. Front fork cap bolt : 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
4. Front fork upper clamp bolt : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
5. Air bleeder valve (Clutch)
6. Front brake/Clutch master
cylinder mounting bolt
:23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
7. Brake hose union bolt (Front
brake)
:10 N⋅m (1.0 kgf-m, 7.0 lb-ft)
8. Clutch hose union bolt
(b)
3,
(b)
3,
(a)
1,
(b)
2,
(b)
2,
I649G1020055-04
(b)
2,
(b)
4,
(c)
5,
I649G1020056-05
(d)
6,
(d)
6,
(b)
8,
(b)
7,
I649G1020057-03
9. Rear shock absorber mounting
nut (Upper)
: 50 N⋅m (5.0 kgf-m, 36.0 lb-ft)
10. Cushion rod mounting nut : 78 N⋅m (7.8 kgf-m, 56.5 lb-ft)
11. Rear shock absorber mounting
nut (Lower)
: 50 N⋅m (5.0 kgf-m, 36.0 lb-ft)
12. Cushion lever mounting nut : 78 N⋅m (7.8 kgf-m, 56.5 lb-ft)
13. Cushion rod mounting nut
14. Front fork lower clamp bolt
: 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
(f)
10,
(e)
9,
I649G1020058-03
(f)
13,
(f)
12,
(e)
11,
I649G1020059-03
(b)
14,
I649G1020060-03