Suzuki 2005 DR-Z400SMK5 - BRAKE AND WHEEL DATA

DR-Z400SMK5 (’05-MODEL) 7
THERMOSTAT + RADIATOR + FAN + ENGINE COOLANT
BRAKE + WHEEL
Unit: mm (in)
ITEM STANDARD/SPECIFICATION LIMIT
Thermostat valve opening temper-
ature
Approx. 75 °C (167 °F) —
Thermostat valve lift Over 6 mm (0.24 in) at 90 °C (194 °F) —
Engine coolant temp. switch oper-
ating temperature
OFF→ON Approx. 117 °C (243 °F) —
ON→OFF Approx. 100 °C (212 °F) —
Radiator cap valve opening pres-
sure
95 – 125 kPa
(0.95 – 1.25 kgf/cm², 13.5 – 17.8 psi)
—
Cooling fan thermo-switch operat-
ing temperature
OFF→ON Approx. 96 °C (205 °F) —
ON→OFF Approx. 91 °C (196 °F) —
Engine coolant type Use an anti-freeze/coolant compatible with alumi-
num radiator, mixed with distilled water only, at the
ratio of 50:50.
—
Engine coolant capacity 1 250 ml (1.3/1.1 US/lmp qt) —
ITEM STANDARD/SPECIFICATION LIMIT
Brake lever play 0.1 – 0.3
(0.004 – 0.010)
—
Rear brake pedal height 5
(0.2)
—
Brake disc thickness
Front
* 4.0 ± 0.2
(0.16 ± 0.008)
3.5
(0.138)
Rear
4.5 ± 0.2
(0.177 ± 0.008)
4.0
(0.16)
Brake disc runout
—
0.30
(0.012)
Master cylinder bore
Front
12.700 – 12.743
(0.5000 – 0.5017)
—
Rear
12.700 – 12.743
(0.5000 – 0.5017)
—
Master cylinder piston diam.
Front
12.657 – 12.684
(0.4983 – 0.4994)
—
Rear
12.657 – 12.684
(0.4983 – 0.4994)
—
Brake caliper cylinder bore
Front
27.000 – 27.050
(1.0630 – 1.0650)
—
Rear
27.000 – 27.050
(1.0630 – 1.0650)
—
Brake caliper piston diam.
Front
26.918 – 26.968
(1.0598 – 1.0617)
—
Rear
26.900 – 26.950
(1.0591 – 1.0610)
—
Brake fluid type DOT 4 —
Wheel rim runout
Axial —
2.0
(0.08)
Radial —
2.0
(0.08)
SAMPLE