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Suzuki 250 Ozark 2002-2009 User Manual

Suzuki 250 Ozark 2002-2009
374 pages
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GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
DRIVE TRAIN
4
FUEL SYSTEM
5
LUBRICATION SYSTEM
6
CHASSIS
7
ELECTRICAL SYSTEM
8
SERVICING INFORMATION
9
FOREWORD
This manual contains an introductory description on
the SUZUKI LT-F250 and procedures for its inspec-
tion, service, and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the vehicle and its mainte-
nance. Use this section as well as other sections as
a guide for proper inspection and service.
This manual will help you know the vehicle better so
that you can assure your customers of fast and reli-
able service.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2001
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual vehicle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the
actual vehicle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI vehicles.
If you do not have the proper knowledge and
tools, ask your authorized SUZUKI motorcy-
cle dealer to help you.
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the vehicle
unsafe for the rider.

Table of Contents

Questions and Answers:

Suzuki 250 Ozark 2002-2009 Specifications

General IconGeneral
BrandSuzuki
Model250 Ozark 2002-2009
CategoryOffroad Vehicle
LanguageEnglish

Summary

GROUP INDEX

GENERAL INFORMATION

Overview of general information for the vehicle.

PERIODIC MAINTENANCE

Schedule and procedures for regular maintenance.

FUEL SYSTEM

Details about the fuel delivery system.

ELECTRICAL SYSTEM

Information on the vehicle's electrical components.

SERVICING INFORMATION

Troubleshooting and service data.

GENERAL INFORMATION

WARNING/CAUTION/NOTE

Explains signal words and their meanings for important information.

GENERAL PRECAUTIONS

Safety guidelines for mechanics and vehicle handling.

FUEL AND OIL RECOMMENDATION

Recommended types of fuel and oil for the vehicle.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

Recommended intervals for periodic service tasks.

PERIODIC MAINTENANCE CHART

Chart detailing maintenance items and actions.

MAINTENANCE AND TUNE-UP PROCEDURES

Step-by-step procedures for tune-up and maintenance.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Procedures for removing and installing the engine.

ENGINE DISASSEMBLY

Detailed instructions for disassembling the engine.

ENGINE COMPONENTS INSPECTION AND SERVICING

Inspection and servicing of various engine parts.

DRIVE TRAIN

REAR DRIVING SYSTEM

Construction of the rear driving system components.

REAR DRIVE REMOVAL

Procedures for removing the rear drive assembly.

REAR DRIVE DISASSEMBLY

Detailed instructions for disassembling the rear drive unit.

REAR DRIVE INSPECTION

Inspecting components of the rear drive system.

REAR DRIVE REASSEMBLY

Procedures for reassembling the rear drive assembly.

REAR DRIVE INSTALLATION

Steps for installing the rear drive assembly.

SHIM ADJUSTMENT

Adjusting shims for backlash and tooth contact.

FUEL SYSTEM

FUEL TANK

Construction details of the fuel tank assembly.

FUEL VALVE

Removal, inspection, and remounting of the fuel valve.

LUBRICATION SYSTEM

LUBRICATION SYSTEM

Overview of the engine lubrication circuit.

ENGINE LUBRICATION CIRCUIT

Diagram illustrating the flow of lubricating oil in the engine.

OIL PRESSURE

Specifications and checks for engine oil pressure.

OIL FILTER

Information on the oil filter.

CHASSIS

ELECTRICAL SYSTEM

SERVICING INFORMATION

LT-F250K3 ('03-MODEL)

LT-F250K4 ('04-MODEL)

LT-F250K5 ('05-MODEL)

LT-F250K6 ('06-MODEL)

CHASSIS

Torque specs for chassis parts of the 2006 model.

ENGINE

Torque specs for engine parts of the 2006 model.

DRIVE TRAIN

Universal joint information for the 2006 model.

LT-F250K7 ('07-MODEL)

LT-F250K8 ('08-MODEL)

LT-F250K9 ('09 MODEL)

SPECIFICATIONS

Technical specifications for the 2009 model.

CARBURETOR

Pilot screw removal and reassembly for specific models.

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