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Suzuki LT-F400F Service Manual

Suzuki LT-F400F
502 pages
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Printed in Japan
K8
99500-43070-01E
K8

Table of Contents

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Suzuki LT-F400F Specifications

General IconGeneral
BrandSuzuki
ModelLT-F400F
CategoryOffroad Vehicle
LanguageEnglish

Summary

FOREWORD

Section 00 Precautions

General Precautions

Provides general safety guidelines for servicing the vehicle, including warnings and cautions.

Precautions for Electrical Circuit Service

Details specific safety measures and procedures for servicing electrical components and circuits.

Section 0 General Information

General Description

Explains symbols, abbreviations, and general vehicle information for better understanding.

Specifications

Lists key technical specifications for the vehicle's dimensions, engine, and drive train.

Maintenance and Lubrication

Covers scheduled maintenance intervals and recommended lubricants for vehicle upkeep.

Special Tools and Equipment

Lists specialized tools required for various repair and maintenance procedures.

Section 1 Engine

Engine Precautions

Details safety precautions specific to engine servicing, referencing general guidelines.

Engine General Information and Diagnosis

Provides diagnostic information and troubleshooting for engine symptoms.

Emission Control Devices

Details emission control devices and their system descriptions.

Engine Mechanical

Covers the mechanical aspects of the engine, including diagrams and disassembly procedures.

Engine Lubrication System

Explains the engine lubrication system, including schematic diagrams and maintenance.

Section 1G Fuel System

Fuel System Precautions

Highlights critical safety warnings and precautions related to the fuel system and gasoline.

Fuel System Description

Details the components and operation of the fuel system, including the fuel tank and carburetor.

Fuel Valve Operation

Explains the function and operation of the fuel valve based on engine vacuum and spring pressure.

Carburetor Components

Illustrates and lists all components of the carburetor assembly for identification.

Float Height Inspection and Adjustment

Provides procedures for inspecting and adjusting the float height for proper fuel delivery.

Section 1H Ignition System

Ignition System Schematic and Routing

Presents the overall wiring diagram and component locations for the ignition system.

Ignition System Diagnosis and Procedures

Outlines troubleshooting steps for common ignition system symptoms.

Spark Plug Removal and Installation

Details procedures for removing and installing the spark plug.

Ignition System Specifications

Lists service data, tightening torques, and special tools for the ignition system.

Section 1I Starting System

Starting System Schematic and Routing

Provides the wiring diagram and component locations for the starting system.

Starting System Diagnosis and Procedures

Covers troubleshooting for common starting system issues like starter motor not running.

Starter Motor Removal and Installation

Step-by-step instructions for removing and installing the starter motor assembly.

Starting System Specifications

Details service data, tightening torques, and special tools for the starting system.

Section 1J Charging System

Charging System Schematic and Routing

Presents the wiring diagram and component locations for the charging system.

Charging System Diagnosis and Procedures

Guides through troubleshooting common charging system symptoms and issues.

Charging System Repair Instructions

Provides detailed procedures for repairing charging system components like battery and generator.

Charging System Specifications

Lists service data, tightening torques, and special tools for the charging system.

Section 1K Exhaust System

Exhaust System Precautions

Safety warnings and precautions for servicing the exhaust system, emphasizing working with a cool system.

Exhaust System Repair Instructions

Details procedures for removing, installing, and inspecting exhaust system components.

Exhaust System Specifications

Provides tightening torque specifications for exhaust system fasteners.

Section 2 Suspension

Suspension Precautions

General safety and handling precautions for all suspension parts and components.

Suspension General Diagnosis

Helps diagnose common suspension and wheel issues based on symptoms.

Front Suspension

Detailed instructions for front suspension components, removal, installation, and inspection.

Rear Suspension

Covers procedures for inspecting, removing, and installing rear suspension components.

Wheels and Tires

Guidelines for wheel and tire inspection, removal, installation, and pressure.

Section 3 Driveline / Axle

Driveline / Axle Precautions

Safety precautions for servicing driveline and axle components, emphasizing vehicle support.

Drive Chain / Drive Train / Drive Shaft

Details components, diagnosis, and repair instructions for drive shafts and related parts.

Differential

Covers differential components, diagnosis, repair procedures, and specifications.

Propeller Shafts

Information on propeller shaft components, disassembly, assembly, and related parts inspection.

Section 4 Brake

Brake Precautions

Safety warnings and crucial information regarding brake fluid types and handling.

Brake Control System and Diagnosis

Explains brake system schematics, diagnosis of symptoms, and repair procedures.

Front Brakes

Details components, inspection, removal, and installation for the front brake system.

Rear Brakes

Covers rear brake components, construction, inspection, disassembly, and assembly.

Parking Brake

Information on parking brake system components, inspection, and removal/installation.

Section 5 Transmission / Transaxle

Transmission / Transaxle Precautions

General precautions for servicing the transmission and transaxle systems.

Automatic Transmission

Details automatic transmission components, operation, diagnosis, and repair procedures.

Manual Transmission

Covers manual transmission components, diagnosis, and repair instructions.

Clutch

Provides information on clutch system precautions, diagnosis, components, and repair.

Section 6 Steering

Steering Precautions

General precautions for steering system maintenance and servicing.

Steering General Diagnosis

Helps diagnose common steering issues based on symptoms and possible causes.

Steering / Handlebar

Details components, repair instructions, and specifications for steering and handlebar systems.

Section 9 Body and Accessories

Body and Accessories Precautions

General precautions for electrical system and component locations.

Wiring Systems

Covers wiring diagrams, routing, specifications, and troubleshooting for electrical systems.

Lighting Systems

Details headlight, taillight, and other lighting components, including removal and inspection.

Combination Meter / Fuel Meter / Horn

Explains components and repair procedures for the instrument cluster, fuel meter, and horn.

Exterior Parts

Covers removal and installation procedures for exterior parts like fenders and covers.

Body Structure

Details the construction and components of the vehicle's body frame and footrests.

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