Suzuki LT-Z90K7 2007 User Manual

Printed in Japan
K7
99500-40020-01E LT-Z90K7_01E SERVICE MANUAL 2006. 8. 30 for PS printing
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Suzuki LT-Z90K7 2007 Specifications

General

Brand	Suzuki
Model	LT-Z90K7 2007
Category	Offroad Vehicle
Language	English

Summary

Foreword

General Information and Specifications

Warning, Caution, and Note Symbols

Explains the meaning of warning, caution, and note symbols used in the manual.

Serial Number Location

Details the location of the frame and engine serial numbers for identification.

Fuel and Oil Recommendations

Specifies recommended fuel types and engine oil grades for optimal performance.

Vehicle Specifications

Details key technical specifications like dimensions, weight, and engine parameters.

Periodic Maintenance Schedule and Procedures

Periodic Maintenance Schedule

Lists recommended intervals for all required periodic service work.

Periodic Maintenance Chart

Provides a detailed chart of maintenance tasks and their frequencies.

Engine Oil and Oil Filter Service

Details the procedure for changing engine oil and replacing the oil filter.

Brake System Inspection

Covers inspection and adjustment procedures for front and rear brakes.

Tire Inspection and Replacement

Provides guidelines for tire inspection, tread depth, and pressure.

Engine Removal, Disassembly, and Service

Engine Removal and Remounting

Step-by-step instructions for removing and reinstalling the engine from the frame.

Cylinder Head Service

Details the disassembly, inspection, and reassembly of the cylinder head.

Piston and Piston Ring Service

Covers measurement and inspection of piston and piston rings for wear.

Crankshaft Service

Details inspection and measurement procedures for the crankshaft.

Fuel System Components and Service

Fuel Tank and Fuel Valve Removal

Details the removal and installation of the fuel tank and fuel valve.

Carburetor Service

Covers carburetor construction, specifications, and disassembly.

Float Height Adjustment

Instructions for checking and adjusting the float height of the carburetor.

Chassis Components and Service

Front and Rear Wheels Service

Covers the removal and installation procedures for front and rear wheels.

Tire Inspection and Replacement

Details tire inspection, mounting, and inflation procedures.

Front Brake System Service

Covers the construction, removal, and disassembly of the front brake.

Steering and Front Suspension Service

Provides procedures for servicing steering and front suspension components.

Rear Brake System Service

Details the construction, removal, and service of the rear brake and axle housing.

Electrical System Components and Troubleshooting

Cautions in Servicing Electrical Components

Highlights important safety precautions when servicing electrical parts.

Charging System Troubleshooting

Diagnoses common issues with the charging system and battery.

Starter System Troubleshooting

Provides troubleshooting steps for starter motor and relay issues.

Ignition System Inspection

Details inspection procedures for the ignition coil and related components.

Battery Initial Charging and Servicing

Explains how to perform initial charging and servicing of the battery.

Servicing Information and Data

Troubleshooting Common Engine Issues

Lists symptoms, possible causes, and remedies for engine-related problems.

Special Tools List

Catalog of special tools required for various service procedures.

Tightening Torque Specifications

Provides a comprehensive list of torque specifications for engine and chassis fasteners.

Service Data for Valve and Cylinder Components

Lists standard and limit measurements for key engine and chassis components.