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Suzuki LT-R450 2006 User Manual

Suzuki LT-R450 2006
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Part No. 99011-45G51-01L
June, 2006 EN, FR, DU
LT-R450
99011-45G51-01LLT-R450
TK
K7
Printed in Japan
300 TAKATSUKA, HAMAMATSU, JAPAN
16 mm16 mmNo.2667 LT-R450 99011-45G51-01L 2/1No.2667 LT-R450 99011-45G51-01L 2/1 DIC184(TDP006) DIC157
OWNER’S MANUAL
MANUEL DU PROPRIETAIRE
HANDLEIDING
This owner’s manual contains
important safety information.
Please read it carefully.
Never allow anyone under 16
years old to ride this ATV.
Ce ’Manuel du propriétaire contient
des informations importantes
concernant la sécurité.
Le lire soigneusement.
Ne jamais autoriser les enfants
âgés de moins de 16 ans à
piloter ce V.T.T.
Deze handleiding bevat belangrijke
veiligheidsinformatie.
Lees de handleiding zorgvuldig door.
Laat nooit iemand onder 16 jaar
op deze ATV rijden.
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Suzuki LT-R450 2006 Specifications

General IconGeneral
BrandSuzuki
ModelLT-R450 2006
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction to the Owner's Manual and Safety

Key Safety Symbols and Rider Age Limits

Explains WARNING, CAUTION, NOTE meanings and rider age restriction.

Essential ATV Safety and Operation Rules

Operational Hazards and Prohibited Practices

ATV is hazardous, requires caution; no passengers, paved surfaces, public roads, stunts.

Protective Gear and Pre-Ride Inspection

Importance of wearing protective gear and inspecting the ATV before riding.

Riding in Various Conditions

Safe Operation on Hills, Obstacles, and Water

Procedures for safe operation on hills, crossing obstacles, and through water.

Handling Skids and Slides

Techniques for controlling skids and slides for rider safety.

Vehicle Loading, Modifications, and Tires

Tire Specifications and Load Capacity

Information on tire types, pressure, and vehicle load limits.

Accessory and Modification Warnings

Dangers of improper accessories and modifications to the ATV.

Recommended Fluids and Lubricants

Fuel Type and Additive Guidelines

Premium unleaded fuel requirements, MTBE, ethanol, and methanol limits.

Engine Oil and Coolant Specifications

Engine Oil Quality and Viscosity

API/JASO classification and SAE viscosity recommendations for engine oil.

Engine Coolant Mixture Guidelines

Coolant Ratio and Water Type

Recommended 50:50 coolant mixture with distilled water.

ATV Controls and Equipment Operation

Location of Key Controls and Indicators

Diagrams identifying controls and indicators on the handlebars.

Key and Ignition Switch Operation

Key Functionality

Information regarding the ATV's ignition key.

Ignition Switch Positions

Functions of the OFF, ON, and LIGHTS positions of the ignition switch.

Indicator Lights Explained

Fuel and Neutral Indicators

Descriptions of the fuel level and neutral gear indicator lights.

Warning Lights and Indicators

FI/Engine Coolant Temperature Warning

Explanation of the FI and engine coolant temperature warning lights.

Handlebar Controls and Operation

Gearshift Lever Operation

How to operate the 5-speed transmission and shift gears.

Left Handlebar Controls

Operation of the clutch lever and parking brake lock.

Handlebar Switches and Starter

Dimmer, Engine Stop, and Starter Buttons

Operation of the dimmer switch, engine stop switch, and starter button.

Right Handlebar Controls and Adjustments

Throttle and Front Brake Levers

Operation and adjustment of the throttle and front brake levers.

Throttle Limiter and Rear Brake

Throttle Limiter Adjustment

Adjusting the throttle limiter for engine power control.

Rear Brake Pedal Operation

How to apply the rear brake.

Fuel Tank Cap Operation

Fuel Tank Cap Procedures

Instructions for opening and closing the fuel tank cap.

Seat Lock Operation

Seat Removal and Locking

Procedures for removing and locking the seat.

Suspension and Flag Bracket

Front Suspension Spring Pre-load Adjustment

Adjustment by dealer recommended; involves adjuster ring position.

Flag Bracket Location

Location of a bracket provided for mounting a flag.

Front Suspension Damping Force Adjustment

Rebound and Compression Damping

Adjusting rebound and compression damping forces individually.

Rear Suspension Adjustments

Rear Suspension Spring Pre-load Adjustment

Adjustment by dealer recommended; involves adjuster ring position.

Rear Suspension Damping Force Adjustment

Damping Force Adjustment Procedures

Adjusting rebound and compression damping forces.

Riding Your ATV Safely

Pre-Ride Checks and Rider Preparation

What to know, inspect, and wear before riding.

Essential Pre-Ride Safety Information

Rider Age Restrictions and Substance Use Warnings

Hazards of young riders and operating under alcohol/drugs.

Pre-Ride Checks and Practice Areas

Practice Areas and Control Familiarization

Finding practice spots and learning controls without looking.

Tire Pressure and Vehicle Inspection

Importance of proper tire pressure and vehicle inspection.

ATV Modifications and Loading Warnings

Modifications, Accessories, and Loading Hazards

Dangers of improper accessories, modifications, and cargo loading.

Pre-Ride Inspection Checklist

Component Checks for Safe Operation

Checks for steering, brakes, tires, fuel, lighting, etc.

What to Wear for Safe Riding

Essential Protective Gear

Helmet, eye protection, gloves, boots, and protective clothing.

ATV Break-In Period and Initial Service

Break-In Procedures and Initial Service

Throttle limits, speed variation, oil circulation, and first service.

Starting the Engine

Cold and Warm Engine Starting Procedures

Steps for starting the engine when cold or warm.

Starting Off and Shifting Safely

Passenger and Paved Surface Warnings

Hazards of carrying passengers and riding on pavement.

Dangerous Riding Practices

Public Road, Speed, and Stunt Warnings

Hazards of riding on public roads, at excessive speeds, or attempting stunts.

Safe Riding Posture and Terrain Handling

Hand/Foot Position and Terrain Handling Safety

Importance of posture and caution on rough/slippery terrain.

Terrain and Parking Safety

Unfamiliar Terrain and Parking Brake Release Safety

Caution on unfamiliar terrain and safe parking brake release.

Braking and Shifting Procedures

Safe Braking and Shifting Techniques

How to brake, shift gears, and use the throttle safely.

Parking and Turning Techniques

Proper Parking Procedures

Steps for parking the ATV securely.

ATV Turning Technique Explained

How to turn safely due to the solid rear axle.

Skidding, Sliding, and Turning

Skidding, Sliding, and Turning Control

Techniques for managing skids, slides, and advanced turns.

Riding on Hills Safely

Steep Hills and Climbing Precautions

Hazards of steep hills and safe climbing practices.

Hill Climbing Procedures

Steady Speed and Body Weight Shift for Climbing

Maintaining steady speed and shifting body weight uphill.

Stalling and Rolling Backwards Warning

Hazards of stalling or rolling backward on hills.

Turning Around on a Hill Safely

Procedures for Turning Around on Hills

Steps to turn around if unable to reach the top of a hill.

Descending Hills Safely

Safe Descending Procedures

How to safely go down hills.

Riding Over Obstacles and Slopes

Crossing Obstacles and Traversing Slopes Safely

Procedures for safely navigating obstacles and slopes.

Riding Through Water Safely

Water Riding Precautions and Brake Wear Caution

Risks of deep water and impact on brakes.

Preparation for Winter Riding

Pre-Ride Checks and Battery Cautions

Checks for cold weather and battery jump-starting risks.

Cold Weather Riding Safety

Brake System Safety and Hypothermia Risks

Hazards of wet brakes and risks of hypothermia.

Cold Weather Riding Conditions

Clothing Advice and Snow/Ice Hazards

Proper clothing recommendations and risks of snow/ice riding.

Slippery Surfaces and Eye Protection

Caution on Slippery Surfaces and Eye Protection

Care on snow/ice and use of eye protection.

Accessory Use and Vehicle Loading

Guidelines for Accessories and Cargo

Weight limits, secure mounting, and cargo distribution.

Accessory and Modification Warnings

Improper Accessory/Modification Hazards

Dangers of improper accessories and modifications to the ATV.

Inspection and Maintenance Overview

Maintenance Schedule Summary

Summary of maintenance intervals for key components.

Maintenance Schedule Details

Key Component Maintenance Intervals

Schedule for air cleaner, oil, brakes, tires, chain, etc.

Importance of Regular Maintenance

Improper Maintenance and Severe Conditions Warnings

Hazards of improper maintenance and need for frequent service.

Quality Replacement Parts Caution

Recommendation to use genuine parts for ATV longevity.

Tool Kit and Battery Information

Battery Maintenance, Charging, and Hazards

Battery maintenance, charging rates, and hydrogen gas hazard.

Spark Plug and Battery Cautions

Spark Plug Type and Installation

Checking plug type and proper installation procedures.

Battery Charging and Wiring Cautions

Limits for battery charging rate and polarity warnings.

Spark Plug Installation and Care

Spark Plug Installation Procedure and Protection

How to install a spark plug and protect the spark plug hole.

Fuel Tank and Spark Plug Removal

Fuel Tank and Hose Removal

Steps to remove the fuel tank and hoses.

Spark Plug Removal Procedure

Steps to remove the spark plug.

Spark Plug Cleaning and Idle Speed Adjustment

Spark Plug Cleaning and Gapping

Procedures for cleaning and gapping the spark plug.

Idle Speed Adjustment Procedures and Warnings

Adjusting idle speed and related hazards.

Cable Adjustments

Throttle and Choke Cable Adjustments

Adjusting throttle and choke cable play.

Throttle Cable Play Warning

Hazards of inadequate throttle cable play.

Fuel Hose and Engine Oil Checks

Fuel Hose Replacement Schedule

Recommendation to replace fuel hoses every 4 years.

Engine Oil Importance and Level Check

Importance of oil and procedure for checking the oil level.

Engine Oil Level Check and Change

Engine Oil Level Check Procedure

Steps to check oil level using the dipstick.

Engine Oil and Filter Change Procedure

Steps to change the engine oil and filter.

Engine Oil Amount Caution

Dangers of using too little or too much engine oil.

Engine Oil Draining and Handling

Engine Oil Drain Procedure

Steps for draining the engine oil.

Oil Handling Hazard Warning

Risks of new and used oil for humans and pets.

Oil Filter Replacement

Oil Filter Replacement Procedure and Cautions

Steps to replace the oil filter and installation cautions.

Engine Oil Refill and Specifications

Engine Oil Refill Procedure and Specification Caution

Refilling oil and using correct oil specifications.

Air Cleaner Maintenance

Air Cleaner Function, Inspection, and Element Hazards

Cleaning importance, inspection, and hazards of operating without element.

Air Cleaner Element Servicing

Air Cleaner Element Removal and Washing

Procedures for removing and cleaning the air cleaner element.

Torn Air Filter Caution

Dangers of using a torn air filter.

Air Cleaner Reinstallation and Handling

Reinstalling Air Cleaner Element Properly

Importance of correct placement and sealing for the element.

Oil and Solvent Handling Hazards

Hazards associated with contact with oil and solvent.

Air Cleaner Drain Tube and Clutch Adjustment

Air Cleaner Drain Tube Check

Checking the drain tube for accumulated fluids.

Clutch Adjustment Procedure

Adjusting the clutch cable play.

Drained Fluid Disposal Warning

Hazards of improper disposal of drained oil or gasoline.

Drive Chain Maintenance

Drive Chain Inspection, Cleaning, and Kerosene Warning

Checking chain condition, cleaning, and kerosene hazards.

Drive Chain Adjustment and Lubrication

Drive Chain Cleaning/Lubricant Cautions and Slack Adjustment

Cautions on cleaning fluids, lubricants, and slack adjustment.

Drive Chain Adjustment Procedure

Drive Chain Adjustment Steps and Buffer Inspection

Adjustment steps and drive chain wear indicator check.

Drive Chain Adjustment Warning

Hazards of improper adjustment or tightening.

Engine Coolant Level and Handling

Engine Coolant Level Check and Hot Coolant Warning

Checking coolant level and hazards of hot coolant.

Tire Specifications and Condition

Tire Size, Type, Tread, and Load Capacity

Tire specifications, tread wear limits, and load capacity.

Tire Pressure and Wear Warnings

Hazards of improper tire pressure and worn tires.

Tire Pressure Measurement and Replacement

Tire Pressure Specifications and Measurement

Recommended tire pressures and how to measure them.

Overfilling Tires Warning and Replacement Precautions

Dangers of overinflating tires and care during replacement.

Tire Installation and Brake System Maintenance

Tire Installation Direction Warning

Hazards of incorrect tire installation.

Brake System Maintenance Warning

Importance of proper brake system inspection and maintenance.

Brake Fluid Level and Handling

Brake Fluid Level, Type, and Hazard Warnings

Checking fluid, correct type, health risks, and spill damage.

Brake Pad Inspection and Replacement

Brake Pad Inspection, Replacement, and Repair Warnings

Checking pad wear, replacement, and hazards of brake repair.

Rear Brake Adjustments

Rear Brake Pedal and Light Switch Adjustments

Adjusting rear brake pedal position and brake light switch.

Parking Brake Adjustment

Parking Brake Adjustment Procedure and Warning

Steps for adjustment and associated hazards.

Wheel Removal and Tightening

Wheel Removal/Reinstallation and Nut Tightening Torque/Warning

Procedures for wheel removal, torque specs, and loose nut hazards.

Rear Axle Nut and Spark Arrester

Rear Axle Nut Retightening and Muffler Warning

Periodically retightening rear axle nut and hot muffler hazard.

Spark Arrester Cleaning Procedure

Spark Arrester Cleaning Steps

Steps for removing, cleaning, and inspecting the spark arrester screen.

Light Bulb Replacement

Headlight Bulb Replacement Procedure and Cautions

Steps to replace headlight bulb and related cautions.

Fuse Location and Replacement

Fuse Locations and Replacement Warnings

Fuse locations and hazards associated with replacement.

General Lubrication and Switch Care

Importance of General Lubrication and Switch Caution

Lubrication importance and warning against lubricating switches.

Troubleshooting Your ATV

Fuel Supply System Check

Checking the fuel system for starting issues.

Engine Stalls Troubleshooting

Engine Stalls: Fuel, Plug, Idle Speed Checks

Troubleshooting steps for engine stalling issues.

Spark Test Hazard Warning

Hazards associated with performing the spark test.

Preparation for Winter Riding

Engine Oil Change for Cold Weather

Importance of changing engine oil for winter use.

Transporting Your ATV

ATV Transport Procedures and Securing Warning

Procedures for transporting and securing the ATV safely.

Cleaning Procedure Overview

Preparation for Cleaning and Washing Techniques

Methods for preparing and washing the ATV.

Post-Cleaning Checks and Storage Procedures

Post-cleaning checks, wet brakes, and storage preparation.

ATV Cleaning Best Practices

Importance of Thorough Cleaning and High Pressure Washer Caution

Benefits of cleaning and risks of using high-pressure washers.

Washing and Post-Cleaning Checks

ATV Washing Techniques and Wet Brakes Warning

Washing methods and hazards of operating with wet brakes.

ATV Storage Procedures

Vehicle, Fuel, Engine, Battery, Tire Storage Prep

Steps for storing vehicle components for long periods.

Fuel Draining Hazard Warning

Risks associated with draining fuel.

Returning ATV to Service After Storage

Post-Storage Servicing Procedures

Steps for preparing the ATV for service after storage.

Consumer Information

Serial Number Location

Where to find frame and engine serial numbers for documentation.

Location of Warning Labels

Importance of reading and keeping warning labels on the ATV.

Tire Pressure and Load Capacity Warnings

Hazards of improper tire pressure and overloading the vehicle.

ATV Specifications

Dimensions, Engine, and Drivetrain Specs

Overall size, engine details, and drivetrain specifications.

Chassis, Electrical, and Capacities Specs

Suspension, brakes, electrical system, and fluid capacities.

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