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Suzuki Burgman UH125 Service Manual

Suzuki Burgman UH125
357 pages
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UH125
99500-31350-01E

Table of Contents

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Suzuki Burgman UH125 Specifications

General IconGeneral
Engine Displacement124 cc
Fuel SystemFuel Injection
TransmissionCVT
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionSwingarm type, coil spring, oil damped
Front BrakeDisc
Rear BrakeDrum
Seat Height735 mm
Tires Front90/90-12
Tires Rear100/90-10
Starting SystemElectric
CoolingLiquid Cooled
Curb Weight110 kg
Engine Type4-stroke, 1-cylinder, liquid-cooled, SOHC

Summary

Foreword

How to Use This Manual

Component Parts and Work to be Done

Explains how component parts and work are presented with exploded views and service information.

Symbol

Abbreviations Used in This Manual

Wire Color

General Information

Warning, Caution, Note

Explains the meaning of WARNING, CAUTION, and NOTE signals.

General Precautions

Lists general safety and service precautions for mechanics.

Serial Number Location

Shows where to find the frame and engine serial numbers.

Fuel, Oil and Engine Coolant Recommendations

Recommends specific types of fuel, oil, and coolant.

Break-in Procedures

Outlines the recommended break-in procedures for the motorcycle.

Specifications

Provides detailed specifications for dimensions, engine, chassis, and electrical systems.

Periodic Maintenance

Maintenance Schedule and Chart

Lists recommended intervals and procedures for periodic service.

Lubrication Points

Indicates major lubrication points on the motorcycle.

Air Cleaner and Cooling Fan Filter Service

Details maintenance for air cleaner elements and cooling fan filter.

Engine Oil and Final Gear Oil Service

Covers engine oil and final gear oil replacement procedures.

Brake System Maintenance

Covers brake fluid, pads, and system checks.

Tire and Suspension Checks

Covers tire condition, pressure, and suspension system inspections.

Engine Performance Checks

Covers compression pressure and oil pressure checks.

Engine

Engine Components Removable with the Engine in Place

Lists components that can be serviced without removing the engine.

Engine Removal and Remounting

Details the process for removing and reinstalling the engine.

Engine Disassembly

Outlines the steps for disassembling engine components.

Cylinder Head and Camshaft Service

Covers cylinder head and camshaft disassembly, inspection, and service.

Cylinder, Piston, and Connecting Rod Service

Details service for cylinder, piston, conrod, and crankshaft inspection.

Drive Train Components Service

Covers service for movable drive face, clutch shoe, and starter clutch.

Lubrication and Final Drive Service

Covers oil pump, final gear box, and oil filter service.

FI System Diagnosis

Safety and Precautions

Essential safety and handling precautions for the FI system.

Circuit Inspection and Testing

Methods for checking electrical circuits using testers.

Diagnostic Tools and Features

Using diagnostic tools and understanding FI system functions.

Troubleshooting Guides

Comprehensive guide for diagnosing and resolving FI system issues.

Specific Malfunction Codes

Details specific DTCs, conditions, causes, and checks.

Sensor Inspection and Service

Covers inspection and service for key FI system sensors.

Fuel System and Throttle Body

Fuel System Components and Service

Covers fuel system construction, removal, and service.

Throttle Body Components and Service

Covers throttle body construction, removal, inspection, and reassembly.

Exhaust System

Exhaust System Removal and Installation

Details the procedure for removing and installing the exhaust system.

Exhaust System Inspection

Covers HO2 sensor inspection and exhaust component installation.

Cooling and Lubrication System

Engine Coolant and Radiator Service

Covers engine coolant specifications, radiator, and hose inspection.

Cooling System Components Service

Covers cooling fan, thermo-switch, and temperature gauge service.

Sensors and Thermostat Service

Covers ECT sensor and thermostat inspection and service.

Water Pump Service

Covers water pump removal, disassembly, inspection, and reassembly.

Lubrication System Overview

Provides an overview of the engine lubrication system components and a system chart.

Chassis

Exterior Panel and Trim Service

Covers removal/installation of body panels, covers, and trim.

Front Wheel Assembly Service

Covers front wheel construction, removal, inspection, and reassembly.

Handlebar Assembly Service

Covers handlebar construction, removal, and installation.

Front Fork Assembly Service

Covers front fork construction, removal, inspection, and reassembly.

Steering System Service

Covers steering system construction, removal, inspection, and reassembly.

Rear Wheel Assembly Service

Covers rear wheel construction, removal, inspection, and installation.

Front Brake System Service

Covers front brake construction, fluid replacement, pad replacement, and caliper service.

Rear Brake System Service

Covers rear brake construction, caliper, and master cylinder service.

Rear Suspension Service

Covers rear suspension construction, swingarm bearing, and shock absorber service.

Tire and Wheel Service

Covers tire removal, inspection, valve inspection, and tire installation.

Electrical System

Servicing Cautions and Basic Components

General servicing cautions for connectors, fuses, switches, and battery.

Diagnostic Tools and Procedures

Using the multi-circuit tester and understanding electrical system troubleshooting.

Charging System Service

Troubleshooting and inspection of the battery charging system.

Starter System Service

Covers starter motor and relay troubleshooting, removal, and service.

Ignition System Service

Covers ignition system troubleshooting and inspection.

Lighting and Switches Service

Covers bulb replacement, headlight adjustment, and switch inspection.

Battery Service

Covers battery initial charging, servicing, and recharging.

Servicing Information

Troubleshooting Guides

Guides for diagnosing FI system and engine issues.

Chassis and Brake Troubleshooting

Lists common chassis and brake system complaints and remedies.

Electrical and Battery Troubleshooting

Lists common electrical and battery complaints and remedies.

Wiring Diagrams and Routing

Provides wiring diagrams and harness, cable, hose routing instructions.

Special Tools and Torque Specifications

Lists special tools and tightening torque specifications.

Service Data and Specifications

Provides essential service data and specifications for components.

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