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Suzuki AN650/A User Manual

Suzuki AN650/A
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99501-36160-01E
AN650
/
A
USE THIS MANUAL WITH:
AN650 SERVICE MANUAL (99500-36113-01E)
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Suzuki AN650/A Specifications

General IconGeneral
BrandSuzuki
ModelAN650/A
CategoryScooter
LanguageEnglish

Summary

Country and Area Codes

Country and Area Codes

Identifies applicable country and area codes for motorcycle models.

Specifications

AN650K7 Specifications

Details specifications for the AN650K7 model, covering dimensions, engine, drive train, chassis, and electrical.

AN650AK7 Specifications

Details specifications for the AN650AK7 model, covering dimensions, engine, drive train, chassis, and electrical.

Diagnostic System (SDS) Procedures

SDS Check Procedure

Explains how to sample and analyze vehicle data using the SDS tool for troubleshooting.

Troubleshooting with SDS Data

Demonstrates how to interpret SDS data to identify vehicle malfunctions and track changes over time.

System Diagrams and Functions

FI System Wiring Diagram

Illustrates the electrical connections of the Fuel Injection system for comprehensive understanding.

ECM/PCM Terminal Information

Details the connections and circuits for the Engine Control Module/Powertrain Control Module terminals.

Fail-Safe Function

Describes the motorcycle's fail-safe modes, explaining how the system operates during malfunctions.

Malfunction Codes and Troubleshooting

Malfunction Codes and Defective Conditions

Lists diagnostic trouble codes (DTCs) with their detected items, failure conditions, and checks.

ISC Valve Circuit Malfunction (C40)

Guides through diagnosing and resolving issues related to the Idle Speed Control (ISC) valve circuit.

ECM/PCM Power Input Circuit Malfunction (C41)

Details troubleshooting steps for power input circuit malfunctions in the ECM/PCM.

HO2 Sensor Circuit Malfunction (C44)

Provides diagnostic procedures for malfunctions in the Heated Oxygen (HO2) sensor circuit.

PAIR Control Solenoid Valve Circuit Malfunction (C49)

Outlines troubleshooting for the PAIR control solenoid valve circuit, including resistance and voltage checks.

Component Service and Adjustment

ISC Valve Service Procedures

Covers the removal, inspection, and installation of the ISC valve, including important cautions.

ISC Valve Pre-Set

Explains the procedure to set the ISC valve to its pre-set position using the SDS tool.

Throttle Valve Synchronization

Details the process for checking and adjusting throttle valve synchronization between cylinders.

Routing, Tools, and Torque

Wiring Harness, Cable, and Hose Routing

Illustrates the correct routing of wiring harnesses, cables, and hoses for proper assembly.

Throttle Body Installation and Hose Routing

Guides the installation of the throttle body and the routing of associated hoses.

Special Tools and Torque Chart

Lists essential tools and provides standard torque values for bolts and nuts.

Service Data and Specifications

Valve and Guide Service Data

Lists detailed service data and limits for valve and valve guide measurements.

Engine Mechanical Specifications

Provides service data for camshaft, cylinder, piston, conrod, crankshaft, and oil pump.

Clutch and Fuel System Specifications

Details clutch specifications and parameters for injector, fuel pump, and pressure regulator.

Sensor Specifications

Lists specifications and operating parameters for various sensors in the FI and CVT systems.

Electrical System Specifications

Covers specifications for ignition, charging system, battery, fuses, and wattage ratings.

Brake, Wheel, Suspension, and Tire Specs

Details specifications for brake system, wheels, suspension components, and tires.

Wiring Diagrams

Wiring Diagram AN650K7 (E-02, 19)

Electrical schematic for AN650K7 models specific to country codes E-02 and E-19.

Wiring Diagram AN650K7 (E-03, 28, 33)

Electrical schematic for AN650K7 models specific to country codes E-03, E-28, and E-33.

Wiring Diagram AN650AK7 (E-02, 19, 51)

Electrical schematic for AN650AK7 models specific to country codes E-02, E-19, and E-51.

Wiring Diagram AN650AK7 (E-24)

Electrical schematic for AN650AK7 models specific to country code E-24.

Wiring Diagram AN650AK7 (E-03, 28, 33)

Electrical schematic for AN650AK7 models specific to country codes E-03, E-28, and E-33.

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