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Suzuki UY125S User Manual

Suzuki UY125S
258 pages
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GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
FUEL AND LUBRICATION
SYSTEM
4
CHASSIS
5
ELECTRICAL SYSTEM
6
SERVICING INFORMATION
7
FOREWORD
This manual contains an introductory description on
the SUZUKI UY125/S and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the motorcycle and its main-
tenance. Use this section as well as other sections
to use as a guide for proper inspection and service.
This manual will help you know the motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
!
THAI SUZUKI MOTOR CO., LTD.
© COPYRIGHT THAI SUZUKI MOTOR CO., LTD. 2005
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual motorcycle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the
actual motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motorcy-
cles. If you do not have the proper knowledge
and tools, ask your authorized SUZUKI
motorcycle dealer to help you.
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the motorcycle
unsafe for the rider and passenger.
http://mototh.com

Table of Contents

Questions and Answers:

Suzuki UY125S Specifications

General IconGeneral
BrandSuzuki
ModelUY125S
CategoryScooter
LanguageEnglish

Summary

Foreword

Foreword Content

Introduction to the manual, its purpose, and scope of information provided.

General Information

Warning Caution Note Symbols

Explanation of special information symbols and signal words like WARNING, CAUTION, and NOTE.

General Precautions

Essential safety guidelines for service mechanics and motorcycle operation.

Fuel and Oil Recommendations

Recommended fuel grade, engine oil, and other fluid specifications for the motorcycle.

Specifications

Technical data including dimensions, engine, chassis, and electrical system details.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for all required periodic service work.

Periodic Maintenance Chart

Chart detailing service items, intervals (km/months), and required actions (I, R, T).

Maintenance and Tune-Up Procedures

Detailed servicing procedures for each item of the periodic maintenance requirements.

Engine

Engine Removal and Installation

Sequential steps for removing the engine from the frame and reinstalling it.

Engine Disassembly

Instructions for disassembling the engine, organizing removed parts.

Engine Component Inspection and Service

Procedures for inspecting and servicing individual engine components.

Engine Reassembly

Detailed instructions for reassembling the engine in the reverse order of disassembly.

Fuel and Lubrication System

Fuel Tank and Fuel Tap

Procedures for removal, inspection, and remounting of the fuel tank and fuel tap.

Fuel Level Gauge Inspection

Steps for removing and inspecting the fuel level gauge for proper operation.

Carburetor System

Details on carburetor construction, specifications, removal, and disassembly.

Lubrication System Overview

Information on the oil filter, oil sump filter, and oil pump.

Chassis

Exterior Parts and Panels

Procedures for removing and installing exterior parts, shields, and fasteners.

Front Wheel and Brake Assembly

Component breakdown and removal/installation procedures for the front wheel and brake.

Front Fork and Steering System

Procedures for removing, disassembling, and installing the front fork and steering.

Rear Wheel and Brake Assembly

Component breakdown and removal/installation procedures for the rear wheel and brake.

Electrical System

Servicing Cautions and Component Locations

Safety precautions for electrical work and location of key electrical components.

Charging and Lighting System

Troubleshooting and inspection procedures for the charging and lighting systems.

Starter and Ignition Systems

Troubleshooting and inspection procedures for the starter and ignition systems.

Battery Maintenance

Battery specifications, initial charging, servicing, and recharging operations.

Servicing Information

Troubleshooting Common Issues

Guides for diagnosing and resolving common problems across engine, carburetor, chassis, brakes, and electrical systems.

Special Tools and Torque Specifications

Lists of special tools required and tightening torque values for various components.

Service Data and Specifications

Comprehensive tables of service data, limits, and specifications for key components.

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