Suzuki DF115BG DF140BG User Manual

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ENGLISH
DF115BG
DF140BG
OWNER’S MANUAL

Suzuki DF115BG DF140BG Specifications

General

Brand	Suzuki
Model	DF115BG DF140BG
Category	Motorcycle Accessories
Language	English

Summary

DF115BG DF140BG Owner's Manual

Important Information and Definitions

Safety Information Definitions

Defines the meanings of WARNING, CAUTION, NOTICE, and NOTE signal words.

Important Notice to Owners

Provides critical notices and safety guidelines for owners.

Identification Number Location

Fuel and Oil

Gasoline Recommendations

Details on recommended gasoline types and octane ratings.

Gasoline/Ethanol Blends

Guidelines for using gasoline blends with ethanol.

Pump Labeling for Gasoline/Alcohol Blends

Information on how to identify fuel blends at service stations.

Fuel Handling Safety

Safety warnings and notices regarding fuel handling and storage.

Engine Oil and Gear Oil

Engine Oil Recommendations

Details on recommended engine oil types and viscosity grades.

Gear Oil Service

Information on checking and changing gear oil.

Location of Safety Labels

Label Symbol Meanings

Explanation of various safety symbols found on the motor.

Location of Parts

Motor Mounting and Battery Installation

Motor Mounting Safety Warnings

Warnings related to improper motor mounting and horsepower limits.

Battery Installation Requirements

Specifications and requirements for installing the boat battery.

Battery Installation Warnings

Safety warnings for battery handling, charging, and acid precautions.

Sub Battery Cable and Electrical Accessories

Sub Battery Cable Function

Description of the sub battery cable and its fuse.

Use of Electrical Accessories

Guidance on using electrical accessories with the outboard motor.

Suzuki Keyless Start System

System Overview and Keyless FOB

Explanation of the keyless start system and its keyless fob.

Keyless Start System Warnings

Warnings regarding radio wave interference and aircraft operations.

Keyless Fob Battery Replacement

Keyless Fob Communication Mode

Instructions on switching the communication mode of the keyless fob.

Keyless Fob Battery Replacement Cautions

Cautions and notices for replacing the keyless fob battery.

Propeller Selection and Installation

Propeller Selection

Guidance on selecting the correct propeller for your boat and engine.

Propeller Installation

Step-by-step instructions for installing a propeller.

Adjustment Procedures

Trim Angle Adjustment

How to adjust the trim angle for optimal steering and performance.

Trim Angle Safety Warnings

Warnings about the effects of incorrect trim angle on stability.

Specific Adjustment Procedures

Automatic Trim Angle Adjustment

Explanation of the automatic trim angle adjustment function.

Trim Tab Adjustment

How to adjust trim tabs to compensate for boat veering.

Control Handle Adjustment

Adjusting control handle friction and detent force.

Idle Speed Adjustment

Information on adjusting the engine's idle speed.

Setting Tilt Upper Limit Position

Canceling Tilt Upper Limit Setting

Procedure to cancel the current tilt upper limit setting.

Tilt Upper Limit Setting Warnings

Warnings about potential damage from incorrect tilt limits.

Setting Tilt Upper Limit

Procedure to set the optimal full tilt up position.

Motor Cover Fastening Adjustment

Multi-Function Gauge Operation

Gauge Button Functions

Explanation of the functions for each button on the gauge.

Multi-Function Gauge Screen Selection

Engine Speed Display Screen

Details on the engine speed display screen layout and options.

Speed/Fuel Information Display

Details on the speed and fuel information display screen.

Multi-Function Gauge Data Displays

Fuel Information Display Screen

Details on the fuel level and flow rate display screen.

All Items Display Screen

Display of all available information items on the gauge.

Sub Information Selection

How to cycle through and select sub-information displays.

Gauge Data Display Details

Operating Hours, Trip Time, and Distance

Displays for total operating hours, trip time, and trip distance.

Battery Voltage and Cooling Water Temperature

Display of battery voltage and cooling water temperature.

Fuel Flow and Economy Displays

Displays for instantaneous and total fuel flow and economy.

Gauge Data Display Details Continued

Fuel Economy and Total Fuel Used

Displays for average fuel economy and total fuel consumed.

Latitude/Longitude Display

Display of current boat position (latitude and longitude).

Menu Information Selection

Accessing and navigating the gauge's menu system.

Illumination Settings

Adjusting screen brightness and day/night illumination.

Auto Trim Mode Operation

Auto Trim Mode Setting

Instructions for enabling or disabling the Auto Trim mode.

Diagnosis System Operation

Current Code Diagnostics

Checking for active diagnostic codes and caution messages.

Data Output Options

Options for viewing or logging diagnostic data.

Display Settings

Configuring display modes (Digital, Analog, OFF) for various items.

Device List Information

Keyless System Setup

Keyless System Passcode Management

Displaying and changing the keyless start system passcode.

Initial Setting Menu

Accessing the initial setup menu for system configuration.

Language Setting

Selecting the display language for the system.

Unit Settings

Time and Position Settings

Time Settings

Configuring clock display, 12/24 hour format, and timezone.

Other Initial Settings

Settings for position, component, tank, keyless, and demo mode.

Alarm and Caution Systems

Alarm System Overview

How alarms alert the operator to operating conditions.

Caution System Overview

Purpose of caution systems designed to prevent motor damage.

Specific Caution Systems

Over-Revolution Caution System

Alerts when engine speed exceeds maximum recommended limits.

Oil Pressure Caution System

Alerts when engine lubricating oil pressure drops below normal.

Overheat Caution System

Check Thermostat Alert System

Battery Voltage Caution System

Electronic Throttle and Shift Control Cautions

Control Unit Communication Caution

Alerts for errors in the electronic throttle and shift control systems.

2nd Station Caution System

Alerts for errors in the 2nd station control system.

Throttle and Shift Control Cautions

Throttle System Caution

Alerts for errors in the electronic throttle control system.

Shift Control Caution

Alerts for errors in the electronic shift control system.

Troll Mode Caution Systems

Station Setting Troll Mode Caution

Alerts when troll mode is started but unavailable.

Gauge Communication Caution

Alerts for communication errors between the gauge and control unit.

Trolling Condition Cautions

Troll Mode Condition Caution

Alerts when the mode cannot be transferred to TROLL Mode.

Keyless Start System Cautions

Alerts related to the keyless fob identification and system status.

Keyless FOB Caution System

Alerts for keyless fob identification errors.

Keyless Fob and Control Unit Battery Cautions

Keyless FOB Battery Caution

Alerts for low battery voltage in the keyless fob.

Keyless Control Unit Battery Caution

Alerts for low battery voltage in the keyless control unit.

Diagnostic System and Oil Change Reminder

Diagnostic System Alerts

Alerts for abnormal sensor signals or system failures.

Oil Change Reminder System

System that informs the operator about the engine oil change schedule.

System Cancellation Procedures

Single Engine Cancellation

Procedure to cancel system activation for a single engine.

Multiple Engine Cancellation

Procedure to cancel system activation for multiple engines.

Engine Stalling and Water in Fuel Alerts

Engine Stalling Caution System

Alerts when the motor stalls while operating.

Water in Fuel Alert System

Alerts when water in the fuel exceeds a specific volume.

Tilting Systems Operation

Power Trim and Tilt Operation

Instructions for operating the power trim and tilt system.

Manual Tilting Procedure

How to manually tilt the motor if the power system fails.

Tilt Lock Lever Operation

How to use the tilt lock lever to support the motor.

Tilt Lock Lever Cautions

Tilt Lock Lever Safety Cautions

Cautions regarding the use of the tilt lock lever and PTT switch.

Inspection Before Boating

Pre-Boating Inspection Checks

Essential checks before operating the boat and motor.

Break-In Procedure

Break-In Period and Guidelines

Recommended procedures for the engine break-in period.

Break-In Notices

Notices regarding potential engine damage during break-in.

Engine Operation

Engine Switch Operation (Option)

Instructions for starting and stopping the engine using the engine switch.

Ignition Switch Operation (Option)

Instructions for starting and stopping the engine using the ignition switch.

Control Panel Options

Start & Stop Switch Operation

How to use the start and stop switches on the control panel.

Remote Control Box Operation

Throttle Only Switch

Function and operation of the throttle only switch.

Station Select Switch

How to select the driving station on multi-station boats.

1 Lever Switch Operation (Dual Mount)

Before Starting the Engine

Engine Start Safety Warnings

Critical safety warnings for starting the engine and using the emergency stop switch.

Starting the Engine

Engine Start Warnings

Warnings regarding exhaust gas and starter motor operation.

Engine Warm-up and Cooling Checks

Engine Warm-up and Cooling Checks

Importance of warm-up and checking cooling water flow.

Emergency Start Procedure

Shifting and Speed Control

Shifting Safety Notices

Notices regarding safe shifting procedures to prevent engine damage.

Shifting and Speed Control Operations

Shifting Operation

Instructions for shifting into forward and reverse gears.

Speed Control Operation

How to control speed using the remote control handle.

Control Handle Safety Warnings

Warnings about potential injury from improper control handle use.

Stopping the Engine

Engine Stop Safety Warnings

Safety warnings for stopping the engine and unauthorized use.

Engine Stop Notices

Engine Stop Notices and Warnings

Notices about battery discharge and warnings about unauthorized use and fuel leaks.

Operation in Shallow Water

Shallow Water Operating Warnings

Warnings and notices for operating the motor in shallow water.

Operating the Troll Mode

Switching to Troll Mode

Procedure to switch the multi-function gauge to TROLL Mode.

Setting the Troll Mode

Steps to set up and activate the TROLL Mode.

Adjusting Trolling Speed

Troll Mode Switch and Cancellation

Troll Mode Switch (Optional)

Using the optional switch to activate TROLL Mode.

Cancelling the Troll Mode

Procedures to cancel the TROLL Mode.

Salt Water and Freezing Weather Operations

Operation in Salt Water

Instructions for flushing the motor after salt water use.

Operation in Freezing Weather

Guidelines for operating the motor in freezing temperatures.

Freezing Weather Operation Notice

Notice regarding potential damage from freezing water.

Motor Removal and Transporting

Motor Removal

Recommendation to consult dealer for motor removal.

Motor Transporting

Guidelines for transporting the motor vertically or horizontally.

Horizontal Transport Precautions

Steps and warnings for horizontal motor transport, including draining fuel.

Trailering Guidelines

Trailering Warnings and Notices

Warnings about fuel, and notices regarding securing the boat and using tilt lock.

Inspection and Maintenance Schedule

Maintenance Schedule Chart

Schedule for regular inspection and maintenance tasks.

Maintenance Warnings and Notices

Warnings about improper maintenance and notices for severe usage conditions.

Tool Kit Contents

Spark Plug Service

Spark Plug Installation and Warnings

Instructions for spark plug removal, installation, and related warnings.

Breather and Fuel Line Service

Fuel Line Leak Warning

Warning about fuel leakage contributing to fire hazards.

Engine Oil Change Procedure

Engine Oil Warnings and Notices

Warnings and notices related to engine oil change and usage.

Gear Oil Service

Gear Oil Warnings and Notices

Warnings and notices regarding gear oil handling and contamination.

Low Pressure Fuel Filter Service

Fuel Filter Warnings

Safety warnings for servicing the fuel filter, especially regarding gasoline.

Fuel Filter Service Notices

Fuel Filter Service Notices

Notices regarding filter cup loosening and gasoline spillage.

Lubrication Points

Lubrication Notes

Note regarding lubrication of the steering bracket.

Anodes and Bonding Wires

Anode Maintenance

Inspection and maintenance of anodes to prevent corrosion.

Bonding Wire Checks

Checking bonding wires for electrical connection and damage.

Battery and Engine Oil Filter Maintenance

Battery Maintenance

Battery level checks, warnings, and notices.

Engine Oil Filter Replacement

Schedule for replacing the engine oil filter.

Flushing Water Passages

Flushing Procedure Warnings

Warnings and precautions for flushing the motor's water passages.

Flushing Engine Running Procedure

Steps for flushing the water passages with the engine running.

Flushing Engine Not Running

Flushing Engine Not Running (Vertical)

Procedure for flushing the motor when not running in vertical position.

Flushing Engine Not Running (Full Tilt)

Procedure for flushing when the motor is in full tilt up position.

Submerged Motor Procedure

Submerged Motor Warnings and Notices

Steps and warnings for handling a submerged motor.

Storage Procedure

Motor Storage Steps

Procedure for preparing the motor for long-term storage.

Battery Storage Steps

Guidelines for storing the battery during off-season.

Troubleshooting Guide

Troubleshooting Notices

Notices regarding proper troubleshooting and potential damage.

Starter Motor Issues

Common causes for starter motor not operating.

Engine Start Issues

Common causes for the engine not starting or being hard to start.

Troubleshooting Common Problems

Engine Idling and Stalling Issues

Causes for unstable idling or engine stalling.

Caution System Activation

Reasons for caution system activation (buzzer/LEDs).

Shift Operation Issues

Problems preventing shift operation.

Propeller Rotation Issues

Causes for the propeller not rotating.

Engine Speed Increase Issues

Reasons why engine speed may not increase.

Engine Vibration Issues

Causes for excessive engine vibration.

Keyless Start ON Issues (Not Heard)

Keyless start not turning ON, without error sound.

Keyless Start ON Issues (Heard)

Keyless start not turning ON, with error sound.

Keyless Start OFF Issues

Keyless start not turning OFF.

Fuse Service

Fuse Replacement Warnings

Warnings about replacing fuses with incorrect amperage or substitutes.

Fuse Service Notices

Fuse Service Notices

Notice regarding potential major electrical system problems if fuses blow repeatedly.

Specifications

EC Directive Information

Sound Pressure Level

Information regarding sound pressure level regulations.

Oil Change Reminder System Flowchart