Suzuki DF150 User Manual

3
TABLE OF CONTENTS
FUEL AND OIL....................................... 4
GASOLINE............................................ 4
ENGINE OIL.......................................... 5
GEAR OIL ............................................. 5
LOCATION OF SAFETY LABELS ..... 6
LOCATION OF PARTS......................... 8
MOTOR INSTALLATION .................... 9
BATTERY INSTALLATION ................ 9
BATTERY REQUIREMENT .................. 9
BATTERY INSTALLATION ................ 10
SUB BATTERY CABLE...................... 11
DUAL BATTERY CHARGING
SYSTEM..............................................
11
USE OF ELECTRICAL
ACCESSORIES...................................
11
PROPELLER SELECTION AND
INSTALLATION................................... 11
PROPELLER SELECTION ................. 11
PROPELLER INSTALLATION ........... 12
ADJUSTMENTS.................................... 12
TRIM ANGLE ADJUSTMENT............. 12
TRIM TAB ADJUSTMENT.................. 13
THROTTLE TENSION
ADJUSTMENT ....................................
14
IDLE SPEED ADJUSTMENT.............. 14
MOTOR COVER FASTENING
ADJUSTMENT ....................................
14
CAUTION SYSTEM ............................. 15
INDICATOR CHECK........................... 15
OVER-REVOLUTION CAUTION
SYSTEM..............................................
16
OIL PRESSURE CAUTION
SYSTEM..............................................
16
COOLING WATER CAUTION
SYSTEM..............................................
17
BATTERY VOLTAGE CAUTION
SYSTEM..............................................
18
DIAGNOSTIC SYSTEM ...................... 19
OIL CHANGE REMINDER
SYSTEM................................................. 19
SYSTEM ACTIVATION....................... 19
CANCELLATION ................................ 20
ENGINE STALLING CAUTION
SYSTEM................................................. 20
OPERATION OF TILTING
SYSTEMS............................................... 21
POWER TRIM AND TILT.................... 21
TILT LIMITER CAM............................. 21
MANUAL TILTING .............................. 22
TILT LEVER ........................................ 22
INSPECTION BEFORE BOATING ... 23
BREAK-IN ............................................. 25
OPERATION ......................................... 26
BEFORE ATTEMPTING TO START
THE ENGINE.......................................
26
STARTING THE ENGINE ................... 27
SHIFTING AND SPEED CONTROL ... 29
STOPPING THE ENGINE ................... 30
MOORING ........................................... 31
OPERATION IN SHALLOW
WATER................................................
32
OPERATION IN SALT WATER .......... 32
OPERATION IN FREEZING
WEATHER...........................................
32
MOTOR REMOVAL AND
TRANSPORTING ................................. 33
MOTOR REMOVAL ............................ 33
MOTOR TRANSPORTING.................. 33
TRAILERING ....................................... 35
INSPECTION AND
MAINTENANCE................................... 36
MAINTENANCE SCHEDULE ............. 36
SPARK PLUG ..................................... 38
BREATHER AND FUEL LINE ............ 39
ENGINE OIL........................................ 40
GEAR OIL ........................................... 41
LUBRICATION.................................... 43
CORROSION PREVENTION .............. 43
ANODES............................................ 43
BONDING WIRES .............................. 44
BATTERY............................................ 44
ENGINE OIL FILTER .......................... 45
FUEL FILTER...................................... 45
BALANCER CHAIN ............................ 45
FLUSHING THE WATER
PASSAGES............................................. 45
SUBMERGED MOTOR ....................... 48
STORAGE PROCEDURE ................... 49
MOTOR STORAGE............................. 49
BATTERY STORAGE......................... 50
AFTER STORAGE ............................... 50
GENERAL INFORMATION............... 50
WARRANTIES .................................... 50
IDENTIFICATION NUMBER
LOCATION..........................................
50
EMISSION CONTROL
INFORMATION.................................... 51
TROUBLESHOOTING ........................ 51
SPECIFICATIONS ............................... 53
CHART OF TOTAL OPERATING
HOURS INDICATION ......................... 54
FLOWCHART OF OIL CHANGE
REMINDER SYSTEM.......................... 54
WIRING DIAGRAM ............................ 55

Suzuki DF150 Specifications

General

Displacement	2, 867 cc
Bore x Stroke	97 mm x 97 mm
Full Throttle Operating Range	5000 - 6000 RPM
Fuel System	Multi-Point Sequential Electronic Fuel Injection
Steering	Remote
Starting System	Electric
Trim Method	Power Trim and Tilt
Recommended Engine Oil	SAE 10W-40
Exhaust	Through Prop Hub Exhaust
Ignition System	Fully transistorized
Shaft Length	20 in. (L), 25 in. (X)
Recommended Fuel	Unleaded Gasoline (87 octane)
Engine Type	4-stroke, DOHC, 16-valve
Max Output	150 HP