Suzuki FD 110 XCD - Chassis; Front Wheel and Disc Brake Service; Rear Wheel and Drum Brake Service; Rear Suspension Service

CHASSIS 5-1
CONTENTS
5
CHASSIS
EXTERIOR PARTS ........................................................................................ 5-3
REMOVAL ............................................................................................... 5-5
REINSTALLATION.................................................................................. 5-6
REMOVAL AND DISASSEMBLY ........................................................... 5-7
INSPECTION AND DISASSEMBLY ....................................................... 5-8
REASSEMBLY AND REMOUNTING.................................................... 5-10
FRONT WHEEL AND FRONT BRAKE (DISC BRAKE).............................. 5-12
REMOVAL AND DISASSEMBLY ......................................................... 5-12
INSPECTION AND DISASSEMNBLY................................................... 5-12
REASSEMBLY AND REMOUNTING.................................................... 5-13
BRAKE PAD REPLACEMENT ............................................................. 5-14
CALIPER REMOVAL AND DISASSEMBLY......................................... 5-14
CALIPER INSPECTION ........................................................................ 5-15
CALIPER REASSEMBLY AND REMOUNTING ................................... 5-15
MASTER CYLINDER INSPECTION...................................................... 5-17
MASTER CYLINDER REASSEMBLY AND REMOUNTING ................ 5-17
HANDLEBAR............................................................................................... 5-19
REMOVAL ............................................................................................. 5-19
REASSEMBLY ...................................................................................... 5-20
FRONT FORK AND STEERING .................................................................. 5-21
REMOVAL AND DISASSEMBLY ......................................................... 5-22
INSPECTION ......................................................................................... 5-25
REASSEMBLY AND REMOUNTING.................................................... 5-26
REAR WHEEL AND REAR BRAKE............................................................ 5-29
REMOVAL AND DISASSEMBLY ......................................................... 5-29
INSPECTION AND DISASSEMBLY. .................................................... 5-32
REASSEMBLY AND REMOUNTING.................................................... 5-33
REAR SUSPENSION................................................................................... 5-35
SWING ARM AND SHOCK ABSORBER ............................................. 5-35
REMOVAL ............................................................................................. 5-35
INSPECTION AND DISASSEMBLY ..................................................... 5-36
REASSEMBLY AND REMOUNTING.................................................... 5-37