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Outlines the recommended intervals for routine maintenance tasks.
A detailed chart showing maintenance items and their service intervals.
Details the procedure for replacing engine oil and the required oil specifications.
Covers inspection intervals for the brake system, hoses, and fluid.
Explains how to perform a compression test on the engine cylinder.
Details the procedure for checking engine oil pressure and its specifications.
Describes the complete process for removing and reinstalling the engine.
Provides a step-by-step guide for disassembling the engine.
Step-by-step instructions for safely removing the engine from the motorcycle frame.
Provides instructions for reinstalling the engine in the reverse order of removal.
Step-by-step instructions for disassembling the engine, starting with external components.
Provides general notes and precautions for reassembling the engine.
Explains how to set ignition timing by aligning marks on the magneto rotor.
Covers carburetor specifications, ID location, and system details.
Explains the engine oil lubrication system and its components.
Lists detailed specifications for the carburetor, including jet sizes and settings.
Provides steps for removing the carburetor and its related components.
Details the procedure for disassembling the carburetor, including removing the cap and o-ring.
Details how to measure and adjust the float height using calipers.
Refers to page 2-18 for oil pressure checks.
Refers to page 2-8 for oil filter replacement information.
Covers removal, inspection, and reassembly of the front wheel and disc brake.
Details the process for removing, inspecting, and reassembling the rear wheel and drum brake.
Outlines the removal, inspection, and reassembly of the swing arm and shock absorber.
Illustrates the components of the front wheel and drum brake assembly.
Step-by-step guide for removing and disassembling the front wheel and drum brake.
Illustrates components of the front wheel and disc brake assembly.
Steps for removing the front wheel and disc brake assembly.
Explains how to loosen pad pins and remove the brake caliper.
Details disconnecting the brake hose and removing the caliper mounting bolts.
Outlines steps to remove mirrors, covers, switch lead, and hose union bolt.
Provides steps for removing mirrors, covers, cables, and handlebar parts.
Details installing handlebar clamp bolts, brake lever, and throttle cable.
Illustrates the components of the front fork and steering system.
Step-by-step guide for removing the front fender and front fork assembly.
Explains how to fill and adjust the fork oil level.
Illustrates components of the rear wheel and drum brake assembly.
Details removing rear brake adjusting nut, torque link nut, and chain case.
Covers removing rear axle nut, loosening chain adjusters, and removing the rear wheel.
Illustrates components of the rear suspension system.
Details removing the rear wheel and shock absorber mounting bolts.
Provides general cautions and safety guidelines for electrical system servicing.
Covers the description and troubleshooting of the charging and lighting system.
Details the description and troubleshooting of the starter system.
Covers the description and troubleshooting of the ignition system.
Covers battery specifications, charging, servicing, and service life.
Provides specific cautions for connectors, couplers, clamps, fuses, and semiconductors.
Explains the circuit of the charging and lighting system, including generator and regulator.
A flowchart for diagnosing issues with the battery and charging system.
Details how to measure battery leak current to detect drain.
Explains how to measure DC voltage to check charging system output.
Covers measuring resistance of charging/lighting coils and generator no-load performance.
Details measuring resistance between regulator/rectifier terminals.
Flowchart for diagnosing starter motor not engaging or not starting engine issues.
Provides steps for removing and disassembling the starter motor.
Details inspection of carbon brushes and commutator for wear.
Covers checking armature coil continuity and starter motor oil seal.
Details how to test starter relay continuity and coil resistance.
Explains the operation of the new type ignition system with timing control circuit.
Flowchart for diagnosing "No spark at plug" issues.
Details measuring ignition coil primary peak voltage using a multi circuit tester.
Covers measuring primary and secondary winding resistance of the ignition coil.
Explains measuring pickup coil peak voltage using a tester and adaptor.
Details measuring pickup coil resistance and when to replace it.
Covers CDI unit removal and resistance measurement for diagnosis.
Details checking carbon deposit, spark plug gap, electrode condition, and heat range.
Details checking continuity of ignition, lighting, dimmer, signal, starter, horn, and brake switches.
Lists specifications for battery type, capacity, and electrolyte specific gravity.
Provides instructions for filling electrolyte and initial battery charging.
Explains how to read specific gravity and perform recharging.
General troubleshooting guide for various motorcycle systems.
Troubleshooting specific to engine complaints and their causes.
Troubleshooting guide for brake system issues.
Troubleshooting guide for electrical system faults.
Provides a comprehensive list of tightening torques for various components.
Lists standard specifications and service limits for key parts.
Details common engine complaints like starting issues, plugs, and fuel delivery.
Troubleshooting guide for clutch slipping or dragging issues.
Covers carburetor issues related to starting and low-speed operation.
Troubleshooting for problems like high speed trouble, smoke, lack of power, and overheating.
Details causes and remedies for engine overheating.
Troubleshooting for clutch slipping or dragging.
Troubleshooting for carburetor issues during idling or low-speed operation.
Covers troubleshooting for steering, handlebars, wheels, and suspension issues.
Details troubleshooting for insufficient brake power, squeaking, lever stroke, and fluid leaks.
Troubleshooting for spark plug issues, generator charging, and starter button effectiveness.
Addresses battery issues like sulfation, rapid discharge, and reversed polarity.
A comprehensive electrical wiring diagram for the specified FD110 models.
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General