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YH4

GRAND

VITARA

1. Transmission

2. Breather clamp

3. Breather hose

4. Wiring harness clamp

5. Intake manifold

MANUAL TRANSMISSION (TYPE 1) 7A-9

DISMOUNTING OF TRANS. UNIT

IN CABIN

Remove transmission shift control lever (refer to page 7A-4) and

transfer shift control lever knob.

IN ENGINE ROOM

1) Disconnect negative (–) cable of battery.

2) Remove breather hose from clamp at the rear end of cylinder

head.

3) Remove starting motor fixing bolts and nut and then remove

starter.

4) Remove transmission fastening bolts.

Section 0A General Information4
- Default Chapter4
  - Table of Contents4
- How to Use this Manual5
- Precautions6
- Identification Information20
- Warning, Caution and Information Labels21
- Vehicle Lifting Points22
- Abbreviations May be Used in this Manual24
- Metric Information26
Maintenance and Lubrication28
- Maintenance Schedule29
- 0B-2 Maintenance and Lubrication29
  - Maintenance Schedule under Normal Driving Conditions29
  - Maintenance Recommended under Severe Driving Conditions31
- Maintenance Service32
- Recommended Fluids and Lubricants52
Heater and Ventilation53
- General Description54
  - Body Ventilation55
- Diagnosis55
  - Diagnosis Table55
  - Wiring Circuit56
- On-Vehicle Service57
Section 1B Air Conditioning (Optional)72
- General Description74
- Diagnosis77
- Refrigerant Recovery, Evacuation and Charging94
- On-Vehicle Service101
- Required Service Material132
- Special Tools132
  - Wheels and Tires133
Section 3B1 Power Steering (P/S) System145
- General Description146
- Diagnosis149
- On-Vehicle Service157
- Special Tool170
- Required Service Material170
- Tightening Torque Specification170
Section 3C Steering Wheel and Column (Not Equipped with Air Bag)171
- Diagnosis172
  - Inspection and Repair Required after Accident172
- General Description172
- On-Vehicle Service173
- Tightening Torque Specifications184
- Special Tool184
Section 3C1 Air Bag Steering Wheel and Column185
- General Description186
- On-Vehicle Service187
- Diagnosis187
  - Inspection and Repair Required after Accident187
- Special Tool202
- Tightening Torque Specifications202
Sectiond Front Suspension203
- Default Chapter203
  - Front Suspension203
- General Description204
- Diagnosis205
- On-Vehicle Service207
- Tightening Torque Specifications225
- Required Service Materials226
- Special Tools227
Section 3E Rear Suspension228
- Default Chapter228
  - Rear Suspension228
- General Description229
- Diagnosis230
- On-Vehicle Service232
- Required Service Materials250
- Tightening Torque Specifications250
- Special Tools251
Section 3F Wheels and Tires252
- Default Chapter252
- Diagnosis254
  - Balancing Wheels254
  - Diagnosis Table254
- Maintenance and Minor Adjustments255
  - Wheel and Tire255
- On-Vehicle Service257
  - Wheel257
  - Tire258
- Tightening Torque Specifications259
Section 4A2 Front Drive Shaft/Shaft Bearing, Oil Seal260
- General Description260
  - Oil Seal260
- General Description261
Section 5 Brakes277
- General Description278
- Diagnosis279
- Check and Adjustment283
- Required Service Material293
- Tightening Torque Specifications293
- Special Tools294
Section 5A Brakes Pipe/Hose/Master Cylinder295
- General Description296
- Diagnosis298
- Check and Adjustment298
- On-Vehicle Service298
- Required Service Material313
- Tightening Torque Specifications313
- Special Tools313
Section 5B Front Brake314
- Front Brake314
- General Description315
- Note315
- Check and Adjustment316
- Diagnosis316
- On-Vehicle Service316
- Required Service Material324
- Tightening Torque Specifications324
Section 5C Parking and Rear Brake325
- General Description326
  - Drum Brake Assembly326
- On-Vehicle Service327
- Diagnosis327
- Check and Adjustment327
- Tightening Torque Specifications341
- Special Tools341
- Required Service Materials341
Section 5E1 Antilock Brake System (Abs) (Optional)342
- General Description343
- Diagnosis348
- Tightening Torque Specifications382
- Special Tools383
Section 7A Manual Transmission (Type 1)384
- Diagnosis385
- General Description385
- On-Vehicle Service386
- Special Tool397
- Tightening Torque Specifications397
- Unit Repair397
- Required Service Materials397
Section 7A1 Manual Transmission (Type 2)398
- Diagnosis399
- General Description399
- On-Vehicle Service400
- Unit Repair401
- Required Service Materials402
- Tightening Torque Specifications402
Section 7B1 Automatic Transmission (4 A/T)403
- Default Chapter403
  - Automatic Transmission403
- General Description405
- Automatic Transmission Diagnosis419
- On-Vehicle Service461
- Unit Repair480
- Tightening Torque Specifications480
- Required Service Materials481
- Special Tools481
Section 7C1 Clutch482
- General Description483
- Diagnosis484
- On-Vehicle Service485
- Unit Repair491
  - Clutch Cover, Clutch Disc and Flywheel491
- Tightening Torque Specifications495
- Required Service Materials495
- Special Tools495
Section 8B Lighting System532
- Default Chapter532
  - Lighting System532
- General Description533
- Diagnosis535
- On-Vehicle Service537
Section 8C Instrumentation/Driver Information543
- General Description544
Section 8D Windows, Mirrors, Security and Locks556
- General Description557
- Diagnosis 8D560
- On-Vehicle Service564
Section 8G Immobilizer Control System (if Equipped)589
- Default Chapter589
  - Immobilizer Control System589
- General Description590
- Diagnosis594
- On-Vehicle Service614
- How to Register Ignition Key616
- Procedure after Immobilizer Control Module Replacement617
- Procedure after Ecm/Pcm Replacement618
- Special Tools618
Section 9 Body Service619
- Glass, Windows and Mirrors 9- 2.620
- Body Structure635
- Instrumentation and Driver Information651
  - Instrument Panel651
- Seat652
  - Front Seat652
  - Rear Seat653
- Paint and Coatings654
- Security and Locks677
- Sunroof/Convertible Top682
  - Sliding Roof (if Equipped)682
  - Canvas Top and Topbow Frames689
- Exterior and Interior Trim690
Section 10B Air Bag System707
- Default Chapter707
  - Air Bag System707
- General Description709
  - System Components and Wiring Location View and Connectors710
  - System Wiring Diagram711
- Diagnosis712

Brand	Suzuki
Model	Grand Vitara 2005
Category	Automobile
Language	English

Suzuki Grand Vitara 2005 Service Manual

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