1-ii Table of Contents
PAIR Reed Valve Removal and Installation........ 1B-*
PAIR Control Solenoid Valve Removal and
Installation......................................................... 1B-*
PAIR System Inspection ..................................... 1B-*
Crankcase Breather (PCV) Hose Inspection....... 1B-*
Crankcase Breather (PCV) Hose / Cover
Removal and Installation................................... 1B-*
Crankcase Breather (PCV) Cover Inspection ..... 1B-*
Specifications....................................................... 1B-*
Service Data........................................................ 1B-*
Tightening Torque Specifications........................ 1B-*
Special Tools and Equipment ............................. 1B-*
Recommended Service Material ......................... 1B-*
Special Tool ........................................................ 1B-*
Engine Electrical Devices........................ 1C-*
Precautions........................................................... 1C-*
Precautions for Engine Electrical Device ............ 1C-*
Component Location ........................................... 1C-*
Engine Electrical components Location .............. 1C-*
Diagnostic Information and Procedures............ 1C-*
Engine Symptom Diagnosis ................................ 1C-*
Repair Instructions .............................................. 1C-*
ECM Removal and Installation............................ 1C-*
CKP Sensor Inspection ....................................... 1C-*
CKP Sensor Removal and Installation ................ 1C-*
IAP Sensor (#1) Inspection ................................. 1C-*
IAP Sensor (#1) Removal and Installation .......... 1C-*
IAP / TP / IAT Sensor Inspection ........................ 1C-*
IAP / TP / IAT Sensor Removal and
Installation......................................................... 1C-*
ECT Sensor Removal and Installation ................ 1C-*
ECT Sensor Inspection ....................................... 1C-*
TO Sensor Removal and Installation .................. 1C-*
TO Sensor Inspection ......................................... 1C-*
STP Sensor Inspection ....................................... 1C-*
STP Sensor Adjustment...................................... 1C-*
STP Sensor Removal and Installation ................ 1C-*
STV Actuator Inspection ..................................... 1C-*
STV Actuator Removal and Installation .............. 1C-*
ISC Valve Inspection........................................... 1C-*
ISC Valve Removal and Installation.................... 1C-*
ISC Valve Preset and Opening Initialization ....... 1C-*
HO2 Sensor Inspection ....................................... 1C-*
HO2 Sensor Removal and Installation ................ 1C-*
GP Switch Inspection.......................................... 1C-*
GP Switch Removal and Installation ................... 1C-*
Specifications....................................................... 1C-*
Service Data........................................................ 1C-*
Tightening Torque Specifications........................ 1C-*
Special Tools and Equipment ............................. 1C-*
Recommended Service Material ......................... 1C-*
Special Tool ........................................................ 1C-*
Engine Mechanical .................................. 1D-1
Schematic and Routing Diagram........................1D-1
Camshaft and Sprocket Assembly Diagram ....... 1D-*
Throttle Cable Routing Diagram.......................... 1D-*
Throttle Cable Routing Diagram
(GSX650FK8)....................................................1D-1
Diagnostic Information and Procedures............ 1D-*
Engine Mechanical Symptom Diagnosis............. 1D-*
Compression Pressure Check ............................ 1D-*
Repair Instructions .............................................. 1D-*
Engine Components Removable with the
Engine in Place ................................................. 1D-*
Air Cleaner Element Removal and Installation .... 1D-*
Air Cleaner Element Inspection and Cleaning .... 1D-*
Air Cleaner Box Removal and Installation........... 1D-*
Throttle Cable Removal and Installation ............. 1D-*
Throttle Cable Inspection .................................... 1D-*
Throttle Cable Play Inspection and
Adjustment ........................................................ 1D-*
Throttle Body Components ................................. 1D-*
Throttle Body Construction.................................. 1D-*
Throttle Body Removal and Installation .............. 1D-*
Throttle Body Disassembly and Assembly.......... 1D-*
Throttle Body Inspection and Cleaning ............... 1D-*
Throttle Valve Synchronization ........................... 1D-*
Engine Assembly Removal ................................. 1D-*
Engine Assembly Installation .............................. 1D-*
Engine Top Side Disassembly ............................ 1D-*
Engine Top Side Assembly ................................. 1D-*
Valve Clearance Inspection and Adjustment ...... 1D-*
Cylinder Head Cover Inspection ......................... 1D-*
Camshaft Inspection ........................................... 1D-*
Camshaft Sprocket Inspection ............................ 1D-*
Camshaft Sprocket Removal and Installation ..... 1D-*
Cam Chain Tension Adjuster Inspection............. 1D-*
Cam Chain Guide Removal and Installation ....... 1D-*
Cam Chain Guide Inspection .............................. 1D-*
Cam Chain Tensioner Inspection........................ 1D-*
Cylinder Head Disassembly and Assembly ........ 1D-*
Cylinder Head Related Parts Inspection ............. 1D-*
Valve Guide Replacement .................................. 1D-*
Valve Seat Repair ............................................... 1D-*
Cylinder Disassembly and Assembly .................. 1D-*
Cylinder Inspection.............................................. 1D-*
Piston Ring Removal and Installation ................. 1D-*
Piston and Piston Ring Inspection ...................... 1D-*
Engine Bottom Side Disassembly ....................... 1D-*
Engine Bottom Side Assembly............................ 1D-*
Conrod Removal and Installation ........................ 1D-*
Conrod and Crankshaft Inspection...................... 1D-*
Conrod Crank Pin Bearing Inspection and
Selection ........................................................... 1D-*
Crankshaft Journal Bearing Inspection and
Selection ........................................................... 1D-*
Crankshaft Thrust Clearance Inspection and
Selection ........................................................... 1D-*
Specifications....................................................... 1D-*
Service Data........................................................ 1D-*
Tightening Torque Specifications........................ 1D-*
Special Tools and Equipment ............................. 1D-*
Recommended Service Material ......................... 1D-*
Special Tool ........................................................ 1D-*
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