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Suzuki GSX650FA User Manual

Suzuki GSX650FA
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GSX650FAK9 Supple 99501-36190-01E Cover14 09.03.10 (Back: 3mm) 5/1
SUMI
GSX650FA
Printed in Japan
K9
K9
99501-36190-01E
GSX650FA
SUPPLEMENTARY SERVICE MANUAL
SUPPLEMENTARY SERVICE MANUAL
USE THIS MANUAL WITH:
GSF650/A/S/SA GSX650F SERVICE MANUAL (99500-36172-01E)

Table of Contents

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Suzuki GSX650FA Specifications

General IconGeneral
Displacement656 cc
Compression Ratio11.5:1
Transmission6-speed constant mesh
Fuel SystemFuel injection
Rear SuspensionLink type, coil spring, oil damped
Front BrakeDual hydraulic disc
Rear BrakeSingle hydraulic disc
StarterElectric
Final DriveChain
Engine Type4-stroke, liquid-cooled, DOHC, inline-four
Bore x Stroke65.5 mm x 48.7 mm
Power85 hp @ 10, 500 rpm
Torque61.7 Nm @ 8, 900 rpm
Front SuspensionTelescopic forks, coil spring, oil damped
TiresFront: 120/70ZR17, Rear: 160/60ZR17
Width790 mm
Ground Clearance135 mm

Summary

FOREWORD

Section 00 Precautions

ABS Precautions (GSX650FAK9)

Specific safety and handling precautions for the ABS system on the GSX650FAK9 model.

Section 0 General Information

Vehicle Side View (GSX650FAK9)

Illustrates the motorcycle's side profile with key component locations identified.

General Information Specifications (GSX650FAK9)

Technical specifications and measurements for the GSX650FAK9 model.

Special Tools and Equipment

Lists specialized tools required for motorcycle maintenance and repair.

Section 2 Suspension

Suspension General Diagnosis

Procedures for diagnosing suspension issues and common symptoms of malfunction.

Front Suspension Repair Instructions

Step-by-step guide for repairing and servicing the front suspension components.

Rear Suspension Repair Instructions

Step-by-step guide for repairing and servicing the rear suspension components.

Wheels and Tires Precautions

Safety precautions and guidelines for proper maintenance of motorcycle wheels and tires.

Front Wheel Components (GSX650FAK9)

Diagram and parts list for the front wheel assembly, including brake discs and sensors.

Rear Wheel Components (GSX650FAK9)

Diagram and parts list for the rear wheel assembly, including sprocket and brake disc.

Rear Wheel Assembly Removal and Installation (GSX650FAK9)

Detailed procedure for removing and installing the rear wheel assembly.

Wheels and Tires Tightening Torque

Specific torque values for fasteners related to wheel and tire components.

Section 4 Brake

Brake Control System and Diagnosis

Overview of the brake system's control logic and diagnostic procedures.

Front Brake Hose Routing Diagram (GSX650FAK9)

Diagram illustrating the correct routing of front brake hoses and connections.

Rear Brake Hose Routing Diagram (GSX650FAK9)

Diagram illustrating the correct routing of rear brake hoses and connections.

Brake Tightening Torque Specifications

Specified torque values for fasteners within the brake system.

ABS

ABS Precautions

Safety precautions and important notes when working with the ABS system.

ABS Indicator Light Inspection (GSX650FAK9)

Procedure for inspecting the ABS indicator light for malfunctions and DTCs.

DTC Output and Understanding (GSX650FAK9)

Method for displaying and understanding diagnostic trouble codes using the ABS indicator light.

ABS Control Unit Malfunction Troubleshooting

Troubleshooting steps for ABS control unit malfunction (DTC 55) and related causes.

Wheel Speed Sensor Rotor Service (GSX650FAK9)

Steps for removing, installing, and checking wheel speed sensor rotors and their clearance.

ABS Specifications and Torques

Specifications for ABS components and related tightening torques for safe operation.

Section 5 Transmission / Transaxle

Clutch System Information

Comprehensive information and procedures for the motorcycle's clutch system.

Clutch Hose Routing Diagram (GSX650FAK9)

Diagram illustrating the correct routing and connection points of clutch hoses.

Clutch Tightening Torque Specifications

Specified torque values for fasteners related to the clutch system components.

Section 9 Body and Accessories

Wiring Systems Overview

Introduction to the motorcycle's electrical wiring diagrams and systems.

Wiring Diagram (GSX650FAK9)

Complete schematic of the electrical system for the GSX650FAK9 model.

Wiring Harness Routing Diagram (GSX650FAK9)

Visual guide showing the proper routing of wiring harnesses throughout the motorcycle.

Electrical Service Data (GSX650FAK9)

Service data, fuse specifications, and tightening torques for electrical components.

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