Suzuki SV650 - Supplementary Service Manual

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SV650/S/A/SA

USE THIS MANUAL WITH:

SV650 SERVICE MANUAL (99500-36123-01E)

99501-36140-01E

Table of Contents

Table of Contents2
Sv650K7/Sk7/Ak7/Sak7 ('07-Model2
This Manual Describes Service Data, Service Specifications, Servicing Procedures ABS and Ser2
Vicing Procedures Which Differ from those of the SV650K6/SV650SK6 ('06-Model2
- Any Differences between the SV650K6/SV650SK6 ('06-Model) and SV650K72
- SV650SK7 ('07-Model) in Specifications and Service Data Are Indicated with an Asterisk2
- Any Differences between the SV650K7/SV650SK7 ('07-Model) and SV650AK72
- SV650SAK7 ('07-Model) in Specifications and Service Data Are Indicated with an Aster2
- Isk Mark2
- Please Refer to the SV650SK6 ('06-Model) Service Manual for Details Which Are Not2
- Sv650K7/Sk7/Ak7/Sak7 ('07-Model3
- Contents3
- Country and Area Codes4
- Abbreviations Used in this Manual5
- Sae-To-Former Suzuki Term7
- Specifications (Sv650K7/Sv650Sk7)9
- Specifications (Sv650Ak7/Sv650Sak7)11
- Periodic Maintenance Schedule13
  - Periodic Maintenance Chart13
- Maintenance and Tune-Up Procedures14
  - Spark Plug14
  - Throttle Valve Synchronization16
- Engine Components Inspection and Servicing17
  - Piston and Piston Ring17
  - Thermostat18
- Fi System Diagnosis19
  - Fi System Wiring Diagram19
  - Ecm Terminal20
  - Fail-Safe Function21
  - Dtc Table and Defective Condition22
  - Dtc Troubleshooting25
- Throttle Body51
  - Air Cleaner and Throttle Body Removal52
  - Throttle Body Disassembly55
  - Throttle Body Cleaning57
  - Throttle Body Reassembly58
  - Air Cleaner Box and Throttle Body Installation60
  - Stp Sensor Adjustment61
- Tp Sensor Adjustment62
- Throttle Valve Synchronization63
- Isc Valve65
- Isc Valve Pre-Set66
Ignition System67
- Inspection67
INTRODUCTION of ABS (for SV650A/SA)69
Cautions in Servicing73
Abs Components76
- Abs Components Location76
- Abs Coupler Connection Diagram77
- Abs Wiring Diagram78
- Abs Unit System Diagram79
Abs Troubleshooting80
- Troubleshooting Procedure81
- DTC (Diagnostic Trouble Code) OUTPUT90
- Dtc Deleting and Abs Operation Check92
- Sds Check94
- Use of Sds Diagnostic Procedures95
- Use of Sds Diagnosis Reset Procedure96
- Dtc Table of Abs102
- Dtc Troubleshooting103
Abs Component Removal, Inspection and Installation120
Wiring Harness, Cable, Hose Routing and Sensor Installation130
Cooling System Hose Routing141
Throttle Body Installation147
Rear Fender Installation148
Heat Shield Installation149
Ignition Coil Installation150
Emission Control System151
- Exhaust Emission Control System (Pair System)151
Pair (Air Supply) System Inspection152
HEATED OXYGEN SENSOR (HO2S) INSPECTION (for E-02, 19, 24, 33)152
Special Tools153
Tightening Torque153
Service Data (Sv650/S)154
Oil Pump157
Service Data (Sv650A/Sa)166
Wiring Diagram178

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