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Lasag SLS 200 CL60
Swatch Lasag SLS 200 CL60 User Manual
347 pages
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Release 0101 Sept 08
SLS CL
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Service Instructions Laser Sources SLS CL
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Table of Contents
English
4
Default Chapter
4
Table of Contents
4
Foreword
5
Documentation Overview
5
Exemption from Liability
5
Copyright
5
Authorised Persons
6
Personnel Qualification for Service and Repair
6
Training
6
Additional Safety Notices for Service Personnel
6
Additional Safety Notices
6
Danger Signs, Symbols and Labels in the Cabinet
7
Supplementary Safety Measures for Class 4 Lasers
12
Safety Rules on Class 4 Laser Installations
13
The Operating Modes in Laser Class 4 Operation
13
Special Tools for Service Personnel
14
Standards and Conformity
15
Standards Applied
15
Applied EU Guidelines
15
Declaration of Conformity and CE Marking
15
Conformity for the USA
15
Technical Data
17
Technical Data Laser Source SLS 200 CL8
17
Technical Data Laser Source SLS 200 CL16
18
Technical Data Laser Source SLS 200 CL32
19
Technical Data Laser Source SLS 200 CL60
21
Laser Safety
23
Mechanical Specifications
23
General Ambient Data
23
Dimensions of the Laser Source SLS 200 CL
24
Equipment of the Laser Sources
26
Alternative Design Versions
26
Normal Accessories Supplied
27
Packing List
27
Condition on Delivery
27
Special Accessories
27
Flash Lamp Lifetime
29
Standard Configurations: Cavities/Laserrods/Lamps
30
Sls 200 Cl8-046/122
32
Sls 200 Cl8-046/211
34
Sls 200 Cl16/Cl32-046/122
37
Sls 200 Cl16-046/211
39
Sls 200 Cl16-306/222
41
Sls 200 Cl16-306/411
42
Sls 200 Cl16-306/422
43
Sls 200 Cl32-046/211
44
Sls 200 Cl32-306/222
46
Sls 200 Cl32-306/411
47
Sls 200 Cl32-306/422
48
Sls 200 Cl60-306/222
49
Sls 200 Cl60-306/411
50
Sls 200 Cl60-306/422
51
Structure of the Error Messages
110
Error Categories
110
Error Types
110
Display of the Complete Error Message
110
Error Messages I = Interlock, Safety Circuit
111
Error List
111
Fundamental Function of the Safety Circuit
112
Location of the Error in the FLS N
113
Location of the Error in the FLS CL
114
Location of the Error in the KLS
115
Location of the Error in the SLS
116
Error Messages M = Machine Safety
117
Error List
117
Location of the Error in the FLS N
120
Location of the Error in the FLS CL
121
Location of the Error in the KLS
122
Location of the Error in the SLS
123
Error Messages L = Limits
124
Error Messages H = Hardware
125
Error Messages C = Control
126
Error Messages T = Terminal
127
Safety Notices
129
Spare Parts for Optical Systems
129
Cavity 030 34.1502
129
Cavity 040 / 046 34.0899
129
Cavity 102 34.0410
130
Cavity 302 34.0411
130
Cavity 306 34.0811 / Cavity 307 34.1422
130
Cavity 502 34.0412
131
Other Spare Parts for the Optical System FLS, KLS and SLS
132
Further Spare Parts for Optical System FLS and KLS
132
Further Spare Parts for the Optical System KLS 246 MC20
133
Further Spare Parts for the Optical System SLS
133
Fiber Optic Cable Connector for the Optical System SLS
134
Spare Parts and Accessories for the Processing Heads
135
Spare Parts for Processing Heads for Direct Beam Guidance
135
Accessories of Processing Heads for Direct Beam Guidance
135
Spare Parts for the Fiber Optic Processing Heads LLBK
136
Spare Parts for LL-Cable
137
Spare Parts Cooling Unit
137
Spare Parts Power Supply
138
General Spare Parts
138
Electrical Components and Spare Parts for FLS N
139
Electrical Components and Spare Parts for FLS CL
142
Electrical Components and Spare Parts for KLS
145
Electrical Components and Spare Parts for SLS
149
Preparation of the Operator Fot the Start-Up
154
Start-Up of the Laser Source with Service Personnel
154
Procedure
154
Point of Departure
154
Checking the Main Switch and Emergency-Off Switch
154
Switch on the Cooling Unit and Check It
154
Basic Adjustment of the Optical System KLS 246 and FLS
154
Basic Adjustment for SLS
155
Setting up the Laser Source
155
Positioning of the Protection Devices in the Case of a Class 4 Laser
155
Switch on the Laser and Fine-Tune It
155
Checking the Laser Source
155
Training
155
Final Criteria
156
Maintenance Regulations
157
Maintenance Plan for Service Personnel
157
Maintenance Record for Service Personnel
158
Basic Adjustment Optical System
164
Adjusting Aids / Arrangement
164
Starting Point of a Non-Folded Resonator
166
Adjusting the Pilot Laser
166
Adjusting the Outlet Mirror
169
Adjusting the Cavity
169
Adjusting the Diaphragm (Only in Special Cases)
170
Adjusting the End Mirror
170
Basic Adjustment Optical System CL8
171
Adjusting Aids / Arrangement CL8
171
Control of Pilot Laser Position CL8
171
Adjusting the Outlet Mirror
173
Adjusting the Cavity
173
Adjusting the Diaphragm
174
Adjusting the End Mirror
174
Fine Adjustment During Operation
175
Optical Tests in Accordance with ATP
175
Measuring Instruments
175
Target Line and Symmetry (ATP B 1.2)
176
Energy Calibration (ATP B 1.3)
176
Conclusion
176
Repairs to the Optical System
177
Opening the Cavity for Checking Purposes
177
Changing the Cavity
178
Changing the Laser Rod
179
Changing the Ignition Wire
180
Changing the Lamp- and Rod Cooling Tube
181
Changing the Beam Shutter
182
Changing the End Mirror
182
Fine Adjustment During Operation
182
Deutsch
184
Adjustment of the Beam Changeover, Resp., Beam-Splitting
185
Aids
185
Point of Departure
186
Arrangement Beam-Sharing
186
Adjustment for Time Sharing (Example Mirror Configuration No. 14)
187
Adjustment of the Fiber Optic Connection
194
Aids
194
Point of Departure
194
Installation of the Adjusting Module
194
Setting-Up the Adjusting Microscope
195
Fiber Optic Adjustment by Means of the Adjusting Module
196
Verification of the Focussing and Centricity of the YAG-Laser Beams
200
Repair and Maintenance
202
Changing the Adjusting Module
202
Changing the Mirrors- or Beam-Splitting Plates
203
Check - Clean Lifting Module
203
Description of the Control
204
Prerequisites for the Software Version
204
Overview
204
Interlock
205
Dummy Plug
205
Description of the Control Module EM-LLOS4
206
Electrical Installation
210
Connection of the Fiber-Optic Cable Sockets
210
Control Module EM-LLOS4
210
Connection of the Lifting Modules
210
Settings
210
Settings on the Control Module EM-LLOS4
210
System Parameters
211
Mirror Configurations
216
Energy Sharing
216
Time Sharing
218
Time and Energy Sharing
220
Parts List for Mirror Configurations SLS
225
Dust Protection
226
Technical Data of the NLS
230
Brief Description of the NLS
230
CPU Sub Assembly
230
I/O Board
231
Software
231
Expansions
231
Plug Designation of the NLS
232
I/O Board 1 (Upper Board)
233
I/O Board 2 (Lower Board)
237
Cpu
240
NLS Pulse Generator
241
Removal and Installation of the NLS
244
Replacing the NLS (Update, Repair)
244
Replace the NLS (See the above Drawing)
246
Loading Parameter
246
Removal and Installation of the PC104-Modules in the NLS
247
Description of the Power Supply
249
Introduction
249
Operating Principle
249
Possible Pulse Shapes
251
Description of the Modules
252
Overview of the Modules
252
Main Switch and Mains Filter
253
Transformer
253
Mains Module
253
C-Module and Grounding Lines
255
Nls
255
Real Time Power Supply RTPS
256
RTR Controller
259
Optical System
262
Water Circuit CL8/CL16
263
External Water Circuit CL32/CL60
264
Internal Water Circuit CL32/CL60
265
Removal- and Installation of Modules
266
Removal- and Installation of Real Time Power Supply RTPS
266
Removal- and Installation of the C-Module
267
Removal- and Installation of the Inductivity
268
Removal- and Installation of the RTR Controller
268
Removal- and Installation De-Ionizing Cartridge
269
Removal- and Installation Cooling Water Pump CL32/CL60
270
Adjustment of the Cabinet Temperature CL32/CL60
271
Removal and Installation of the Detector
271
Cleaning the Detector
272
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Swatch Lasag SLS 200 CL60 Specifications
General
Brand
Swatch
Model
Lasag SLS 200 CL60
Category
Welding System
Language
English
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