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SWM RS 500 R - User Manual

SWM RS 500 R
80 pages
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RS 300 R - RS 500 R 2021
Manual - Operation - Maintenance
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Summary

Introduction and Important Notices

Safety and Warning Definitions

Definitions of WARNING, CAUTION, and NOTE statements used throughout the manual.

Technical Data and Specifications

Digital Instrument and Warning Lights

Riding, Pre-Ride Checks, and Running-In

Pre-Ride Inspection Checklist

Essential checks before riding, including fluids, tires, brakes, and lights.

Troubleshooting Engine Issues

Engine Starting Problems

Remedies for engine not starting or having starting troubles.

Starting the Engine

Cold Start Procedure

Step-by-step guide for starting a cold engine, using starter knob and clutch lever.

Stopping Procedures

Emergency Stop Procedure

How to perform an emergency stop using the engine kill switch.

Engine Oil and Filters Maintenance

Checking Engine Oil Level

How to check the oil level using the inspection window and filler cap.

Engine Oil Replacement

Procedure for draining oil, removing guards, and replacing filters.

Metal Filter Cleaning and Replacement

Coolant Level and Replacement

Checking Coolant Level

How to check the coolant level in the radiator and expansion tank.

Coolant Replacement Procedure

Standard Coolant Draining

Step-by-step process for draining coolant from the system.

Refilling and Air Removal

Instructions for refilling coolant, warming the engine, and checking for air bubbles.

Throttle Cable Adjustment

Engine Idle and Decompressor Adjustment

Spark Plug Check and Replacement

Spark Plug Gap and Cleaning

Correct gap (0.028 in.) and how to clean the spark plug.

Spark Plug Heat Rating and Replacement

Interpreting insulator color, heat rating, and replacement warnings.

Electrical Components and Air Filter

Air Filter Check and Cleaning

How to check and clean the air filter element using specific detergents.

Air Filter Assembly and Steering Adjustment

Steering Wheel Ball Play Adjustment

How to check and adjust steering head bearing play for safe handling.

Front Brake Lever and Fluid Level

Front Brake Fluid Level Check

Checking fluid level in the master cylinder reservoir and associated warnings.

Rear Brake and Clutch Lever Adjustments

Hydraulic Clutch Lever Adjustment

Adjusting clutch lever free play (A) and position using adjuster (B).

Hydraulic Clutch Fluid Level Check

Hydraulic Clutch Bleeding

Clutch Bleeding Procedure

Steps for bleeding the hydraulic clutch system, including fluid refill and nipple use.

Suspensions Setup Guidelines

Front Fork Adjustment

Rebound Adjustment (Top Adjuster)

How to adjust rebound damping on the front fork.

Compression Adjustment (Upper Register)

How to adjust compression damping on the front fork.

Rear Shock Absorber Adjustment

Adjusting Spring Preload

Procedure to adjust rear shock absorber spring preload for desired sag.

Rear Shock Absorber Damping

Hydraulic Damping Adjustment

Adjusting compression and rebound damping on the rear shock absorber.

Chain Adjustment and Tension

Chain, Sprocket, and Pinion Wear Check

Chain Lubrication and Maintenance

O-Ring Chain Cleaning and Lubrication

Front Wheel Removal and Reassembly

Removing Front Wheel Axle

Steps to loosen bolts, hold axle, and remove the wheel axle.

Fitting Front Wheel Components

Steps for fitting spacers, wheel, and axle, and tightening screws.

Rear Wheel Removal and Tyre Maintenance

Removing Rear Wheel

Procedure for unscrewing the wheel axle nut and extracting the rear wheel.

Brakes System Components

Brake Pads Removal and Wear Check

Removing Brake Pads

Steps to remove clips, slide out pin, and remove brake pads.

Checking Brake Pad Wear

How to check pad wear against service limits and replace in pairs.

Brake Pads Cleaning and Installation

Brake Disc Wear and Cleaning

Brake Fluid Change

Brake Fluid Change Precautions

Cautions on using DOT 4 fluid, avoiding contamination, and mixing fluids.

Brake Fluid Replacement Procedure

Steps for replacing fluid, including removing caps, attaching hoses, and loosening valves.

Front Braking System Bleeding

Front Brake Bleeding Procedure

Steps to bleed the front braking system when lever stroke is long.

Rear Braking System Bleeding

Rear Brake Bleeding Procedure

Steps to bleed the rear braking system when pedal stroke is long.

Electrical Wiring Information

Key to Electric Diagram

Legend identifying numbered electrical components and their functions.

Wiring Diagram

Main Electrical Circuit Diagram

Visual representation of the motorcycle's electrical system connections.

Battery Maintenance and Safety

Battery Care and Charging

Guidelines for battery maintenance, slow charging, and quick charging.

Battery Safety Warnings

Critical warnings about sulfuric acid, explosive gases, and handling procedures.

Headlamp Bulb Replacement

Headlight Aiming Adjustment

Long Period of Inactivity and Cleaning

Motorcycle Storage Procedures

Steps for preparing the motorcycle for long-term storage.

Washing the Motorcycle Safely

Precautions for washing, especially protecting electrical parts and injection system.

Pre-Delivery Inspection Checklist

Pre-Delivery Inspection Items

Comprehensive list of checks to be performed before delivery.

Scheduled Maintenance Chart

Maintenance Schedule Key and Symbols

Explanation of symbols (S, C, P, R, L, MX, EN) and notes for maintenance intervals.

SWM RS 500 R Specifications

General IconGeneral
Cooling SystemLiquid-cooled
Fuel SystemElectronic fuel injection
Transmission6-speed
Front BrakeSingle disc
Rear BrakeSingle disc
Starting SystemElectric
Front Suspension BrandKayaba
Rear Suspension BrandKayaba
ABSNo
Displacement501 cm³
Rear SuspensionMonoshock
Fuel Capacity7.2 l
Engine TypeSingle-cylinder, 4-stroke

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