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SWM SM 500R - User Manual

SWM SM 500R
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SM 500R
Manual - Operation - Maintenance
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Summary

Warranty, Maintenance, and Warning Symbols

Warranty Conditions and Notices

Covers rental voiding warranty, use of original parts, and crash inspection.

Safe Riding Practices

General Riding Safety Principles

Principles for safe riding, protective gear, and optimal positioning.

Riding in Various Conditions and Braking

Adjusting speed for rain, wet surfaces, maintaining distances, and braking techniques.

Passenger Safety and Riding Etiquette

Guidelines for rider/passenger positioning, control, and responsible riding.

Carbon Monoxide Hazards and Precautions

Explains risks of exhaust gas and safety measures to avoid exposure.

Handlebar Switches and ABS Control

Left Handlebar Switch Functions

Covers headlamp, turn indicators, horn, and ABS exclusion selector.

ABS System Operation

Explains deactivation and reactivation of the rear wheel ABS system.

Pre-Ride Safety Checks

Comprehensive Pre-Ride Inspection List

Checklist of essential items to inspect before riding the motorcycle.

Anti-Lock Braking System (ABS)

ABS System Functionality and Operation

Explains how ABS prevents wheel lock-up and its behavior in various conditions.

Running-In Procedures

Initial 1500 KM Riding Guidelines

Crucial rules for the first 1500 km to ensure motorcycle longevity and performance.

Troubleshooting Guide

Engine Starting and Running Issues

Addresses problems like no start, rough running, and engine knocking.

Power, Charging, and Overheating Issues

Covers lack of power, alternator failure, battery overheating, and engine overheating.

Drivetrain and Braking Problems

Solutions for shifting difficulties, clutch slip, and brake faults.

Engine Starting Procedures

Cold Engine Starting Steps

Detailed procedure for starting a cold engine, including safety switch notes.

Low Temperature Starting Recommendations

Advice on warming up a cold engine to ensure proper lubrication and cooling.

Engine Oil Maintenance

Checking and Topping Up Engine Oil

Procedure for checking oil level via sight window and topping up.

Engine Oil and Filter Replacement

Steps for draining oil, removing guard, and replacing filters.

Metal Filter Maintenance

Cleaning Metal Filters

Detailed steps for cleaning metal filters, including O-ring checks and reassembly.

Replacing Filter Cartridge

Instructions for removing guard, canister, cover, and replacing the filter cartridge.

Coolant Level Management

Coolant Level Check Procedure

How to check coolant level in radiator and expansion tank, and topping up.

Coolant Handling Precautions

Warnings about hot coolant, radiator cap removal, and spillage.

Coolant Replacement

Coolant Replacement Procedure

Detailed steps for draining and refilling the coolant, including warnings.

Connecting Hose Inspection

Guidance on checking hoses for cracks or wear to prevent coolant leaks.

Throttle Cable Adjustment

Throttle Cable Free Play Check

How to check and adjust throttle twistgrip free play.

Throttle Cable Adjustment Procedure

Detailed steps for adjusting throttle cable tension and related warnings.

Spark Plug Inspection and Replacement

Spark Plug Gap and Performance Effects

Specifies correct gap, and effects of incorrect gaps on engine performance.

Air Filter Maintenance

Steering System Adjustment

Brake and Lock Adjustments

Brake Fluid and Lever Adjustments

Hydraulic Clutch Fluid Level Check

Hydraulic Clutch Bleeding

Front Fork Adjustment and Maintenance

Rear Shock Absorber Adjustment

Rear Shock Absorber Adjustment (Continued)

Chain Maintenance

Chain, Sprocket, and Pinion Wear Check

Chain Lubrication and Care

Front Wheel Removal

Front Wheel Reassembly

Rear Wheel and Tyre Maintenance

Brake Pad Maintenance

Brake Pad Service

Brake Disc Maintenance

Brake Fluid Change

Brake Fluid Handling and Contamination Cautions

Emphasizes using correct fluid, avoiding contamination, and paint damage.

Brake Fluid Replacement Procedure

Steps to prepare for fluid replacement, including removing caps and attaching hoses.

Brake Fluid Change (Continued)

Brake Fluid Bleeding Procedure

Completing the fluid change by pumping, bleeding, and restoring fluid levels.

Brake Fluid Spills and Hose Integrity

Warnings about spills, irritation, and periodic checking of hose condition.

Front Brake System Bleeding

Front Brake Bleeding Procedure

Step-by-step guide for bleeding the front brake system, including warnings.

Rear Brake System Bleeding

Rear Brake Bleeding Procedure

Steps for bleeding the rear brake system, including torque specs and warnings.

Fuse Box and Fuse Identification

Battery Maintenance and Charging

Scheduled Maintenance Chart

Valve Train Maintenance

Maintenance schedule for valves, springs, rocker arms, camshaft, and timing chain.

Scheduled Maintenance Chart (Continued)

Engine Component Maintenance

Maintenance schedule for valve timing, starter system, intake, cylinder, piston, and connecting rod.

Crankcase, Oil System, and Clutch Maintenance

Maintenance for crankcase, oil pump, filters, and clutch components.

Drive Sprocket, Starting, and Control Systems Maintenance

Schedule for drive sprocket, starting gears/pedals, and control systems.

Ignition, Fuel, Cooling, Chassis, and Steering Maintenance

Maintenance for ignition, fuel, cooling, chassis, and steering systems.

Fork, Suspension, and Shock Absorber Maintenance

Schedule for front fork, rear suspension, and shock absorber.

Brake System and Wheel Maintenance

Maintenance for brake discs, fluid, pads, hoses, wheels, and spokes.

Chain, Bearings, and Sprocket Maintenance

Schedule for chain, wheel bearings, sprockets, and general fastener checks.

Maintenance Schedule Key and Notes

SWM SM 500R Specifications

General IconGeneral
Transmission6-speed
Engine TypeSingle cylinder, 4-stroke
Fuel SystemFuel injection
ClutchWet
FrameSteel
Rear Suspensionadjustable
Front Brake320 mm disc
Rear BrakeSingle disc, 240 mm
Front Tire120/70

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