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SWM Superdual 2021 - User Manual

SWM Superdual 2021
68 pages
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Superdual
Manual - Operation - Maintenance
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Summary

Presentation and Important Notices

Important Notices

Key safety and warranty information for the motorcycle.

General Information and Precautions

Parts Replacement Guidance

Guidance on using genuine parts and warnings regarding crash inspections.

Child Safety Precautions

Safety advice for parking the motorcycle near children.

Vehicle Identification

VIN and Chassis Number Explained

Details on the VIN, chassis number, and their components.

Controls and Keys

Controls Location Overview

Identification of all motorcycle controls on handlebars and body.

Motorcycle Key Information

Information about the motorcycle keys and their usage.

Technical Specifications

Engine Details

Specifications for the engine, including bore, stroke, and displacement.

Front Suspension System

Details on the telescopic hydraulic front fork and its adjustments.

Dimensions, Lubrication, and Components

Vehicle Dimensions and Capacity

Specifications for wheelbase, length, width, height, and weight.

Lubrication and Fluid Recommendations

Recommended lubricants and fluids for the motorcycle.

Brake System Components

Details on front and rear brake systems, discs, and calipers.

Tyre Specifications and Pressure

Tyre sizes and recommended cold tyre pressures.

Fuel Information and Safety

Recommended Fuel and Handling

Information on recommended fuel, octane rating, and safety warnings.

Motorcycle Stands

Sidestand Operation and Safety

Proper use of the sidestand and associated warnings.

Central Stand Operation

Step-by-step instructions for using the central stand.

Digital Instrument and Warning Lights

Instrument Overview and Indicator Lights

Explanation of the digital instrument and its warning lights.

Digital Instrument Display Modes

Odometer, Trip, and Fuel Displays

How to view odometer, trip meters, and fuel level on the display.

Engine Hours and Clock Functionality

Displaying engine hours and setting the clock.

Stopwatch and Speed Readings

Using the stopwatch and viewing speed and RPM data.

Handlebar Controls and Ignition

Throttle and Front Brake Control Adjustment

How to adjust throttle and front brake lever positions.

Ignition Switch Operation

Explanation of the ignition switch positions and functions.

Power Supply and Steering Lock

12 V Power Outlet Provision

Information on the motorcycle's 12V power connector for accessories.

Steering Lock Procedure

Instructions on how to lock and unlock the steering.

Handlebar Switches

Right-Hand Handlebar Controls

Description of the engine start and kill switch controls.

Spot Light Switch Operation

Instructions for operating the depth spot lights.

Left Handlebar Controls and ABS

Left-Hand Handlebar Controls

Controls for headlamp, turn signals, and horn.

ABS System Control

How to activate/deactivate the rear wheel ABS function.

Primary Controls Operation

Clutch Control Adjustment

How to adjust the clutch control lever free play and position.

Rear Brake and Gear Shift Control

Operation of the rear brake and gear shift mechanisms.

Riding and Initial Setup

Pre-Ride Inspection Checklist

Essential checks to perform before riding the motorcycle.

ABS System Functionality

How the ABS system works and its limitations.

Running-In Instructions

Guidelines for the initial 1500 km of motorcycle operation.

Troubleshooting Guide

Common Issues and Solutions

Covers engine start, power, overheating, knocking, brakes, and clutch problems.

Mounting and Dismounting Procedures

Rider Mounting Instructions

Step-by-step instructions for the rider to mount the motorcycle.

Passenger Mounting

Passenger Mounting Instructions

How a passenger should safely mount the motorcycle.

Motorcycle Dismounting and Mirror Adjustment

Dismounting the Motorcycle Safely

Procedures for safely dismounting the motorcycle.

Rear-View Mirror Adjustment

How to adjust the rear-view mirrors for optimal visibility.

Starting the Engine

Engine Starting Procedure

Step-by-step guide for starting the motorcycle's engine.

Stopping the Motorcycle

Standard Engine Stopping Procedure

Procedures for stopping the motorcycle and its engine normally.

Emergency Engine Stop

Steps for stopping the engine in an emergency situation.

Engine Oil and Filter Maintenance

Checking Engine Oil Level

How to check the engine oil level using the inspection window.

Engine Oil and Filter Replacement

Procedures for replacing engine oil and filter cartridges.

Coolant Level Check

Coolant Level Inspection

How to check the coolant level in the radiator and expansion tank.

Coolant Replacement Procedure

Coolant Draining and Filling

Steps for draining, replacing, and refilling the coolant.

Throttle Cable Adjustment

Throttle Cable Free Play Adjustment

Procedure for checking and adjusting the throttle cable free play.

Spark Plug and Voltage Regulator

Spark Plug Inspection and Replacement

How to inspect, clean, and replace spark plugs.

Voltage Regulator Location

Location and function of the voltage regulator.

Air Filter Maintenance

Air Filter Check and Cleaning

Procedures for checking and cleaning the air filter element.

Control Lever and Brake Fluid Checks

Control Lever Adjustment and Brake Fluid Level

Adjusting control levers and checking front brake fluid level.

Rear Brake Pedal Position Adjustment

How to adjust the rear brake pedal position for rider comfort.

Rear Brake System Checks

Rear Brake Pedal Free Play Adjustment

Adjusting rear brake pedal free play for optimal performance.

Rear Brake Fluid Level Check

How to check the rear brake fluid level in the master cylinder.

Clutch Adjustment and Suspension Setup

Hydraulic Clutch Control Lever Adjustment

Adjusting clutch lever free play and position for rider comfort.

Suspension Setup Guidelines

Recommendations for adjusting suspension for different riding conditions.

Front Fork Adjustment

Front Fork Rebound Adjustment

Adjusting the front fork rebound damping for ride control.

Front Fork Compression Adjustment

Adjusting the front fork compression damping for ride control.

Front Fork Air Venting

Procedure for bleeding air from the front fork.

Fork Oil and Shock Absorber Adjustment

Fork Oil Level Check

How to check and maintain the oil level in the front fork legs.

Rear Shock Absorber Adjustment

How to adjust the rear shock absorber for rider and load.

Shock Absorber and Chain Adjustment

Shock Absorber Spring Preload Adjustment

Adjusting spring preload on the rear shock absorber based on load.

Shock Absorber Extension Adjustment

Adjusting the rear shock absorber extension (rebound).

Drive Chain Slack Adjustment

Procedure for adjusting the drive chain slack for optimal tension.

Chain and Sprocket Wear Check

Checking Chain, Pinion, and Sprocket Wear

How to check wear on the chain, pinion, and sprocket.

Chain Lubrication

Chain Lubrication and Washing Procedures

Instructions for washing and lubricating the O-ring chain.

Front Wheel Removal

Removing the Front Wheel

Step-by-step guide for removing the front wheel.

Wheel Reassembly and Removal

Reassembling the Front Wheel

Steps for correctly reassembling the front wheel.

Removing the Rear Wheel

Procedures for removing the rear wheel.

Tyres and Brakes Overview

Tyre Maintenance and Specifications

Information on tyre wear and minimum tread depth.

Brake System Components Overview

Identification of key components in the braking systems.

Brake Pad Maintenance

Brake Pad Removal and Installation

Steps for removing and installing brake pads.

Brake Pad Wear and Cleaning

How to check brake pad wear and clean them.

Brake Hydraulic System Bleeding

Brake System Bleeding Procedure

Steps for bleeding the brake hydraulic system.

Electrical Components Location

Key Electrical Component Identification

Location of primary electrical components like generator, ECU, and regulator.

Throttle Body Sensors and Actuators

Location of sensors and stepper motor on the throttle body.

Battery, Flashers, and Relays

Location of battery, turn signal flasher, and various relays.

Fuse Box and Protection Circuits

Identification and location of fuses and ABS protection circuits.

Lighting, Fuel Pump, and Sensors

Location of headlamp, tail light, fuel pump, and other sensors.

Cable Colour Coding

Cable Colour Coding Legend

A guide to understanding wire colours used in the electrical system.

Wiring Diagram

Motorcycle Wiring Schematic

Schematic diagram of the motorcycle's electrical system for troubleshooting.

Battery Maintenance

Battery Care and Charging

Information on battery maintenance, charging, and safety precautions.

Headlamp Bulb Replacement

Headlamp Bulb Replacement Procedure

Step-by-step guide for replacing headlamp bulbs.

Lighting Component Replacement

Tail Light and Number Plate Bulb Replacement

Procedures for replacing the tail light and number plate bulb.

Headlight Adjustment

Headlight Beam Aiming Adjustment

Procedure for adjusting the headlight beam height and alignment.

Equipment List

Included Equipment Items

List of items included with the motorcycle, like manuals and mirrors.

Appendix: Storage, Cleaning, and Safety

Long Period of Inactivity Preparation

Instructions for storing the motorcycle for extended periods.

Motorcycle Cleaning Procedures

Procedures for washing the motorcycle and protecting components.

High-Pressure Water;Air Warning

Caution against using high-pressure water/air on electrical parts.

Pre-Delivery Inspection

Pre-Delivery Inspection Checklist

Checklist for pre-delivery inspection of the motorcycle before sale.

Scheduled Maintenance Chart

Engine Maintenance Schedule

Scheduled maintenance tasks for the engine at specific mileage intervals.

Chassis Maintenance Schedule

Scheduled maintenance tasks for the chassis at specific mileage intervals.

SWM Superdual 2021 Specifications

General IconGeneral
Displacement600 cc
Fuel SystemElectronic Fuel Injection
Transmission6-speed
Final DriveChain
Seat Height890 mm
Dry Weight169 kg
EngineLiquid cooled, 4-stroke, DOHC, 4-valve single cylinder
Bore x Stroke100 mm x 76.4 mm
Max Power54 hp (40 kW) @ 7500 rpm
FrameSteel double cradle
Front SuspensionInverted telescopic fork, 45 mm
Front BrakeSingle 300 mm disc
Rear BrakeSingle 220 mm disc
ABSSwitchable
Front Tire110/80-19
Rear Tire140/80 R17

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