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Sym GTS 300i User Manual

Sym GTS 300i
275 pages
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GTS 250i / RV 250i
GTS 300i / JOYMAX 300i
SERVICE MANUAL
FOREWORD
HOW TO USE THIS MANUAL
CONTENTS
SERIAL NUMBER

Table of Contents

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Sym GTS 300i Specifications

General IconGeneral
Displacement278.3 cc
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid cooled
TransmissionCVT
Front SuspensionTelescopic fork
Fuel Capacity12 liters
Seat Height790 mm
Length2, 160 mm
Width760 mm
Height1, 420 mm
Engine TypeSingle cylinder, 4-stroke
Max Torque22.5 Nm @ 6, 250 rpm
Front BrakeDisc
Rear BrakeDisc
Rear SuspensionTwin shock absorbers

Summary

1. General Information

General Safety

Provides safety precautions for handling gasoline, oils, hot components, and battery.

Torque Values

Lists important tightening torque values for engine and frame components.

2. Maintenance Information

Periodical Maintenance Schedule

Outlines recommended maintenance tasks and intervals for the scooter.

3. Lubrication System

4. Fuel Injection System

Sensors / Drives

Explains the function and testing of various sensors.

6. Cylinder Head / Valve

Valve Clearance Adjustment

Procedure for adjusting valve clearance.

7. Cylinder / Piston

8. V-Belt Drive System

Drive Belt

Procedures for removing, inspecting, and installing the drive belt.

10. AC. Generator / Start Clutch

11. Crankshaft / Crankcase

Crankshaft Inspection

Procedures for inspecting crankshaft dimensions and bearings.

12. Cooling System

Change of Coolant

Detailed procedure for changing the coolant.

14. Brake System

Precautions in Operation

Safety precautions and specifications for the brake system.

Troubleshooting

Lists common brake system problems and their causes.

Brake Fluid Replacement / Air-bleed

Procedures for replacing brake fluid and bleeding the system.

15. Steering / Front Wheel / Front Cushion

16. Rear Wheel / Rear Fork / Rear Cushion

17. Electrical System

Battery

Procedures for battery removal, checking voltage, and charging.

19. Electrical Diagram

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