EasyManua.ls Logo

Sym Quad Raider 600 User Manual

Sym Quad Raider 600
247 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FOREWORD CONTENTS
HOW TO USE THIS MANUAL SERIAL NUMBER
Quad Raider 600
SERVICE MANUAL

Table of Contents

Questions and Answers:

Sym Quad Raider 600 Specifications

General IconGeneral
BrandSym
ModelQuad Raider 600
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

General Safety

Details safety precautions for operating and servicing the ATV, covering hazards like CO and gasoline.

Service Precautions

Provides guidelines for correct service procedures, tool usage, and part handling to prevent damage.

Torque Values

Details important torque specifications for engine and frame components for secure assembly.

Trouble Diagnosis

Outlines common engine starting and running issues with their probable causes.

Maintenance Information

Fuel System

Fuel System Precautions

Safety warnings and general precautions for handling gasoline and fuel system components.

Fuel System Trouble Diagnosis

Lists common fuel system problems like poor starting, stalling, and rough running.

Engine Removal and Installation

Engine Removal Procedure

Detailed steps for safely removing the engine from the ATV chassis.

Engine Installation Procedure

Instructions for installing the engine back into the ATV frame with correct torque.

Cylinder Head and Valve Service

Cylinder Head Removal

Detailed steps for removing the cylinder head assembly from the engine.

Valve Clearance Adjustment

Explains how to check and adjust valve clearance for optimal engine performance.

Cylinder and Piston Service

Cylinder and Piston Removal

Step-by-step instructions for removing the cylinder and piston assembly.

Transmission System

Transmission Disassembly

Detailed steps for disassembling the transmission system components.

Crankcase and Crankshaft Service

Crankcase Disassembly

Step-by-step guide for disassembling the crankcase and its internal components.

Crankshaft Inspection

Procedures for inspecting the crankshaft for clearance, run-out, and bearing condition.

Crankcase Assembly

Instructions for assembling the crankcase, including shafts, bearings, and sealing.

Cooling System Service

Cooling System Precautions

General information and critical safety warnings for working with the cooling system.

Cooling System Troubleshooting

Diagnostic flowcharts for addressing engine overheating and cooling issues.

Front Brake and Wheel System

Front Brake Trouble Diagnosis

Lists common problems related to the front brake and wheel systems.

Front Brake Caliper Service

Details removal, inspection, and replacement of brake linings for the front caliper.

Brake Fluid Service

Procedures for adding, replacing, and bleeding brake fluid in the front brake system.

Rear Brake, Wheel, and Cushion System

Rear Brake Caliper Service

Details removal, inspection, and replacement of brake linings for the rear caliper.

Rear Brake Master Cylinder Service

Procedures for removing, inspecting, and assembling the rear brake master cylinder.

Electrical System Service

Electrical Diagram

Related product manuals