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Sym Quad Lander 250 User Manual

Sym Quad Lander 250
223 pages
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Quad Lander 250
SERVICE MANUAL
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Table of Contents

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Sym Quad Lander 250 Specifications

General IconGeneral
BrandSym
ModelQuad Lander 250
CategoryOffroad Vehicle
LanguageEnglish

Summary

Quad Lander 250 Service Manual

1. General Information

Symbols and Marks

Explains standard symbols and marks used in the manual for service procedures.

General Safety

Outlines critical safety precautions for operating and servicing the ATV to prevent injury.

Service Precautions

Provides essential guidelines for performing service operations to prevent damage and ensure safety.

Specifications

Lists detailed technical specifications for the Quad Lander 250 model.

Torque Values

Specifies torque values for various bolts and nuts critical for assembly.

Troubles Diagnosis

Helps identify and resolve common engine starting and running issues.

Lubrication Points

Identifies key points requiring lubrication for proper vehicle operation.

2. Maintenance Information

Precautions in Operation

Highlights general precautions to follow before performing maintenance tasks.

Periodical Maintenance Schedule

Details the recommended maintenance intervals and actions for the ATV.

Trouble Diagnosis

Aids in identifying and resolving issues related to various maintenance systems.

Special Tools List

Lists specialized tools required for specific maintenance procedures.

3. Lubrication System

Precautions in Operation

Safety and operational guidelines specific to lubrication system maintenance.

Troubleshooting

Provides solutions for common low oil level and low oil pressure issues.

Engine Oil

Details engine oil checking, changing, and strainer cleaning procedures.

Gear Oil

Explains the procedure for changing gear oil and its specifications.

4. Fuel System

Precautions in Operation

Safety warnings and precautions for working with the fuel system.

Trouble Diagnosis

Lists common problems and probable causes for fuel system issues.

Carburetor Remove / Install

Step-by-step guide for removing and installing the carburetor.

Fuel Tank

Procedures for removing and installing the fuel tank and its components.

Air Cleaner

Instructions for removing, cleaning, and installing the air cleaner element.

5. Engine Removal

Precautions in Operation

Essential precautions before starting engine removal to ensure safety and prevent damage.

Removal of Engine

Detailed steps for safely removing the engine from the ATV frame.

Engine Installation

Procedures for correctly installing the engine back into the ATV frame.

6. Cylinder Head/Valve

Precautions in Operation

Key precautions for servicing the cylinder head, valve, and camshaft assemblies.

Troubleshooting

Helps diagnose issues related to low/high compression pressure and engine noise.

Cylinder Head Removal

Step-by-step instructions for removing the cylinder head from the engine.

Cylinder Head Inspection

Guides on inspecting the cylinder head for cracks and warping.

Valve Clearance Adjustment

Procedure for measuring and adjusting valve clearance for optimal performance.

7. Cylinder/Piston

Precautions in Operation

Crucial precautions for cylinder and piston servicing.

Trouble Diagnosis

Identifies issues like low compression, smoking exhaust, and engine noise.

Cylinder and Piston Removal

Instructions for removing the cylinder and piston assembly.

Piston Ring Installation

Proper method for installing piston rings onto the piston.

Piston Installation

Steps for installing the piston into the cylinder.

8. V-Belt Driving System

Maintenance Description

Overview of maintenance procedures for the V-belt drive system.

Trouble Diagnosis

Lists common problems like no movement, shuddering, or poor performance.

Left Crankcase Cover

Procedures for removing and installing the left crankcase cover.

Drive Belt

Guides on drive belt removal, inspection, and installation.

Clutch Outer/Driven Pulley

Details disassembly, inspection, and assembly of the clutch outer and driven pulley.

9. Final Driving Mechanism

Precautions in Operation

Safety and handling precautions for the final drive and transmission.

Trouble Diagnosis

Identifies issues like engine not moving, gear noise, and oil leaks.

Disassembly of Transmission

Step-by-step process for disassembling the transmission components.

Inspection of Mission Mechanism

Guidelines for inspecting shift spindle, drum, fork, and counter shaft.

Bearing Replacement

Procedures for replacing bearings in the final drive and transmission.

10. Alternator/Starting Clutch

Precautions in Operation

Safety guidelines for working with the alternator and starting clutch.

Flywheel Removal

Steps for safely removing the flywheel.

Starting Clutch

Inspection procedures for the starting clutch and its components.

Flywheel Installation

Instructions for properly installing the flywheel.

11. Crankcase / Crank

General Information

Overview and precautions for crankcase and crankshaft service.

Trouble Diagnosis

Identifies common issues related to engine noise and crankshaft bearings.

Disassembly of Crankcase

Detailed steps for disassembling the crankcase.

Crankshaft Inspection

Procedures for inspecting crankshaft for clearance, run-out, and bearing condition.

Assembly of Crankcase

Guides on assembling the crankcase after service.

12. Cooling System

General Information

Important information and safety warnings regarding the cooling system.

Trouble Diagnosis

Lists common cooling system problems like overheating or leaks.

System Test

Procedures for testing the radiator cap and changing coolant.

Water Pump

Details on checking, removing, and replacing the water pump.

Thermostat

Instructions for removing, inspecting, and installing the thermostat.

13. Body Cover

Maintenance

Sequence for disassembling and assembling body covers.

Handle front cover / Meter cover

Steps for removing and installing the handle cover and meter assembly.

Front fender

Procedures for removing and installing the front fender components.

Rear fender

Instructions for removing and installing the rear fender.

Footrest

Guides on removing and installing the footrests.

14. Front Brake & Front Wheel

Maintenance Description

Precautions and specifications for front brake and wheel maintenance.

Trouble Diagnosis

Common issues like soft brake lever, wobbling wheel, or steering problems.

Front Wheel

Steps for removing and installing the front wheel.

Front Brake Caliper

Procedures for removing, inspecting, and installing the front brake caliper.

Brake Disk

Inspection and replacement of the front brake disk.

Front Brake Master Cylinder

Steps for removing, inspecting, and assembling the front brake master cylinder.

15. Steering / Front Suspension

Operational Precautions

Key precautions for steering and front suspension service.

Trouble Diagnosis

Common steering and suspension issues like hard steering or noise.

Steering Handle

Procedures for removing and installing the steering handle assembly.

Steering Shaft

Steps for removing, inspecting, and installing the steering shaft.

Knuckle

Procedures for removing, inspecting, and installing the knuckle.

Front Cushion

Guides on removing and installing the front suspension cushion.

Suspension Arm

Steps for removing, inspecting, and installing the suspension arm.

Toe-In

How to adjust the front wheel toe-in alignment.

16. Rear Brake & Rear Wheel & Rear Cushion

Maintenance Description

Precautions and specifications for rear brake, wheel, and cushion service.

Trouble Diagnosis

Common issues for rear brake, wheel, and suspension systems.

Rear Wheel

Steps for removing and installing the rear wheel.

Rear Brake Caliper

Procedures for removing, inspecting, and installing the rear brake caliper.

Brake Disk

Inspection and replacement of the rear brake disk.

Rear Brake Master Cylinder

Steps for removing, inspecting, and assembling the rear brake master cylinder.

Rear Cushion

Guides on removing and installing the rear cushion assembly.

17. Electrical System

Maintenance Data

Operational precautions and specifications for electrical system maintenance.

Trouble Diagnosis

Lists common electrical problems and their causes.

Battery

Procedures for battery removal, voltage check, and charging.

Charging System

Inspection of the charging system and current leakage test.

Ignition System

Details on ignition system circuit, C.D.I. unit, ignition coil, and pulse generator checks.

Starting System

Inspection of the starter relay and removal/installation of the starter motor.

Switch / Horn

Inspection and replacement procedures for main and handle switches.

18. Electrical Diagram

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