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DX-65-200 Series
Systec DX-65-200 Series User Manual
219 pages
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S
ER
VICE
M
ANUAL
S
YSTEC
V/D
S
ERIES
0
5
1
-
X
V
0
5
1
-
X
D
Systec GmbH
Konrad-Adenauer-Straße 15
D-35440 Linden, German
y
Tel.: +49(0)6403 67070-0
Fax.: +49(0)6403 67070-222
01.01.2015
Revision: 2.1
2
Table of Contents
Section 1
9
Default Chapter
9
Table of Contents
9
Preparing for Commissioning
11
Unpacking and Setting up the Device
11
Series
12
Scope of Delivery
13
Setting up the Device
13
Cleaning the Surfaces
13
Device Connections
14
VX/Ve 40 - 150
14
With Automatic Demineralised Water Supply Option
16
Demineralised Water Supply Option
16
DX/De-65 - 200
21
Electrical Connection
23
Water Supply
23
Testing the Water Quality
23
Connecting the Cooling Water Supply (X and E Series)
23
Tab. 1: Quality Requirements for the Water Used
23
Connecting the Demineralised Water Supply
24
Connecting the Drain
24
Connecting the Compressed Air Supply
24
Setting the Normal Pressure at the Installation Location
24
Performing a Test Run
25
Setting Parameters
25
Switching the Device on and off
25
Instructing the Operating Personnel
26
Supply Connections
26
Loading the Device
26
Using Menus
26
Recognising Error Messages
26
Documentation Software (Optional)
26
Changing the Print Intervals
27
Reference
27
Section 2
29
Removing and Attaching Service Doors
36
Series
36
Position of the Components
38
DX-2D
48
Door Lock
50
Principle
50
Closing
50
Opening
50
Opening the Door in an Emergency
51
Position and Function
52
Door Hydraulics (V-65 - 150 Only)
52
Vacuum Pump
53
Digital Inputs on the Door Control
53
Ring Switches
54
Scissor Mechanism
55
Replacing the Scissor Mechanism
55
Setting the Reed Contacts of the Scissor Mechanism
58
Checking and Greasing the Scissor Joints
58
Locking Ring Maintenance
58
Door Seal Maintenance
59
Principle
61
Closing
61
Opening
62
Opening the Door in an Emergency
62
Position and Function
64
Digital Inputs on the Door Control
65
Maintenance Tasks
65
Replacing a Locking Cylinder
65
Adjusting the Reed Contacts
66
Door Seal Maintenance
66
Principle
67
Closing
67
Opening
69
Setting the Safety Ramp and Door Switch
70
Digital Inputs on the Door Control
71
Door Seal Maintenance
71
Door Cladding
72
Removing the Door Cladding
72
Maintenance Tasks
76
Series
76
Checking and Replacing the Door Switch
76
Checking the Throttle No-Return Valve of the Door Hydraulics
77
Performing a Test Run
77
Control Unit
78
Position and Function
78
Maintenance Tasks
78
Replacing the Control Unit
78
Radial Fan
79
Position and Function
79
Maintenance Tasks
79
Adjusting the Fan Motor/Rear Wall
79
Replacing the Fan Wheel
79
Cooling
81
Position and Function
81
Water Cooling with Support Air
81
Water Cooling Without Support Air
82
Cooling through Recirculation
82
Ambient Air Cooling
82
Spray Cooling
83
Direct Softwater Spray Cooling
83
Closed Cooling Circuit
83
Maintenance Tasks
83
Filling the Closed Cooling Circuit
83
Replacing the Sterile Air Filter
85
Measuring the Flow
85
Steam Generation
86
Steam Generator (X Devices)
86
Position and Function
86
Demineralised Water Inlet Valve (Y14)
86
Electrodes
87
Water Feed Pump
87
Flow Monitor
88
Steam Generation in the Sterilisation Chamber (E and B Devices)
88
Position and Function
88
Electrodes
88
Setting the Operating Modes
89
Water Feed Pump
89
Flow Monitor
90
Maintenance Tasks (All Devices)
90
Checking the Water Level Electrodes
90
Checking the Water Feed Pump (M1)
92
Checking the Functionality of the Flow Monitor
92
Replacing the Heating Element
93
Checking the Functionality of the Safety Temperature Limiter
94
Manual Emptying of the Steam Generator
94
Safety Valves
94
Position and Function
94
Maintenance Tasks
95
Testing the Safety Valve on the Steam Generator (X Series Only)
95
Testing the Safety Valve on the Sterilisation Chamber
95
Internal Compressed Air System (Not on D-23)
96
Position and Function of the Air Compressor (M3)
96
Pneumatic Assembly
97
Position and Function
97
Maintenance Tasks
98
Checking the Pressure
98
Checking the Compressed Air System for Leaks
98
Checking for Leaks on the Pneumatic Assembly
98
Checking for Leaks on the No-Return Valve (R6, R12)
101
Checking the Remaining Components of the Compressed Air System
101
Vacuum Unit (Optional)
102
Position and Function
102
Maintenance Tasks
103
Checking the Flow Monitor
103
Checking Water Usage
103
Checking the Cavitation Protection
103
Descaling the Pump
103
Testing the Sterilisation Chamber for Leaks - Vacuum Test
104
Super Dry (Optional)
105
Position and Function
105
Holdtemp" Function (Optional)
105
Maintenance Tasks
105
Checking the Functionality of the Heating Coil
105
Air Extraction (All Devices)
106
Position and Function
107
Maintenance Tasks
107
Drain Cooling (X and E Series)
107
Position and Function
108
Maintenance Tasks
108
Checking the Counter Value
108
Replacing the Exhaust Filter Cartridge
109
Section 3
111
Overview - Electrical Assemblies V/D-40 - 200
113
Electronics Box on V-40 - 55/D-45 Devices
113
Electronics Box on V/D 65 - 200 Devices
115
Analogue Circuit Board AS1002
117
Extension Board AES1002 (Optional)
118
Digital Circuit Board DS1002
119
Motor Control Board for Radial Fan
120
Circuit Board ACT1
122
SD Card Circuit Board
123
Voltage Stabiliser for the LM1085 Analogue Circuit Board
124
Power Transistor VNP5N07 8 (V/D - 65 Only)
124
Toroidal Transformer
125
Power Supply
125
Solid State Relay (SSR)
126
Heater Contactor
126
Fuses
127
Overview - Electrical Assemblies on D-23
128
Electronics Box
128
Analogue Circuit Board
130
Digital Circuit Board
131
Power Supply Circuit Board
132
Relay Board for Motor Control
133
Motor Control Board for Radial Fan
133
Fuses on the Back of the Device
133
SD Card Circuit Board
134
Toroidal Transformer
134
Control Unit Pan1002
134
Section 4
137
General Inspections
139
Regular Tests and Maintenance
139
Options
142
Calibration and Adjustment
145
Section 5
153
Available Service Software
155
System Requirements
155
Fig. 1: Installation Wizard: Start
156
Installation
156
Fig. 2: Installation Wizard: Selecting the Target Folder
157
Fig. 3: Installation Wizard: Selecting the Program Group in the Start Menu
157
Fig. 4: Installation Wizard: Installing the Files
158
Fig. 5: Installation Wizard: Completing the Installation
158
Fig. 6: Installation Wizard: Overwriting Existing Files
158
Updating an Existing Installation
158
Uninstalling
159
Fig. 7: Systec Service Software Start Window
160
Starting the Program
160
Systec Service Software
160
Fig. 8: Systec Service Software: Settings
161
Setting the Communication Parameters
161
Establishing a Connection
162
Fig. 9: Error Message "No Communication with the Target Device
162
Fig. 10: Systec Service Software Main Window
163
Main Window
163
Download Main
164
Fig. 11: Systec Service Software: Download Main
164
Fig. 12: Systec Service Software: Download Progress Bar
166
Calibration
167
Download Analog (Only for D-23)
167
Fig. 13: Error Message "Wrong Download Module. Action Aborted
167
Fig. 14: Systec Service Software: Calibration
168
Fig. 15: Systec Service Software: I/O
171
I/O
171
Parameters
172
System
172
Fig. 16: Systec Service Software: Clock
173
Fig. 17: Systec Service Software: Hardware
174
Fig. 18: Systec Service Software: Errors
176
Fig. 19: Systec Service Software: Programs
177
Fig. 20: Systec Service Software: Programs, Language-Specific Table of Program Names
178
Fig. 21: Systec Service Software: Parameters
181
Fig. 22: Systec Service Software: Parameters, Cycle View (Short Display)
182
Fig. 23: Systec Service Software: Parameters, Cycle View (Long Display)
182
Fig. 24: Systec Service Software: Parameters, Global View (Short Display)
183
Fig. 25: Systec Service Software: Parameters, Global View (Long Display)
183
7 T Roubleshooting Aim of this Chapter
185
Reset
186
Logs
187
Troubleshooting
188
System Start 1
188
System Start 2
189
Error Message: High Gen.press
190
Error Message: Water Pump Error
191
Error Message: no Chamb Water
191
Error Message: no Demin.water
192
Error Message: Low Steam
193
Error Message: no Gen.water
194
Error Message: no Tap Water
194
Error Message: Low Vacuum
195
Error Message: Comp.air Error
196
Error Message: Ring Sw. Error
197
Error Message: Door Sw. Error
198
Error Message: Sensor Error
199
Error Message on D-23: Door Lock Error
200
Error Message on D-23: Door Unlock Error
200
Error Message on D-23: Door Switch Error
201
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Systec DX-65-200 Series Specifications
General
Brand
Systec
Model
DX-65-200 Series
Category
Laboratory Equipment
Language
English
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