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Taber 5155 User Manual

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Taber
®
Rotary Platform
Abrasion Tester
Model 5135 / 5155
Operating Instructions
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Taber 5155 Specifications

General IconGeneral
BrandTaber
Model5155
CategoryMeasuring Instruments
LanguageEnglish

Summary

Understanding the Taber Abraser

Introduction to the Abraser

Introduction to the Taber Rotary Platform Abraser and its applications.

Product Features Overview

Highlights key improvements and components of the 5135/5155 models.

Product Features Details

Operator Interface and Speed Settings

Details operator interface, speed options, cycle presets, and abrading head assemblies.

Product Features: Weights, Vacuum, and Specimen Handling

Auxiliary Weights and Vacuum System

Details auxiliary weights, vacuum system, nozzle adjustment, and specimen holders.

Instrument Set-Up and Components

Installing Fuses and Setting Voltage

Guide on inserting correct fuses and selecting the operating voltage.

Accessory Receptacles and Housing

Covers accessory receptacles, housing, dual voltage, abrading wheels, and auxiliary ports.

General Instrument Setup and Powering Up

General Setup Procedures

Steps for placing the unit, connecting the vacuum, and general instrument setup.

Powering-Up Procedures

Instructions for connecting power cords and turning on the Abraser.

Setting Test Parameters - Speed and Reface Cycles

Setting the Speed

Guide to selecting turntable rotation speed in cycles per minute.

Setting the Reface Cycle Default

How to set the default refacing cycle count.

Setting Test Parameters - Display and Cycles

Setting the Test Cycles

How to set the number of test cycles for the Abraser.

Setting Test Parameters - Vacuum and Vacuum Only

Setting the Vacuum Level

Guide to adjusting the vacuum suction level for optimal debris removal.

Adjusting for Optimal Performance - Abradant and Wheel Mounting

Selecting Abradant

Guidance on selecting the appropriate abrasive wheel for material evaluation.

Adjusting for Optimal Performance - Wheel Loading and Head Lowering

Wheel Loading (Auxiliary Weights)

Details how to use weights to achieve standard loads of 250, 500, or 1000 grams.

Adjusting for Optimal Performance - Nozzle Height and Vacuum Level

Adjusting the Height of the Vacuum Pickup Nozzle

Steps for adjusting vacuum nozzle height and setting the vacuum suction level.

Characteristics of Abrading Wheels

Refacing Abrading Wheels

Refacing Resilient Wheels (Calibrase)

Instructions for using S-11 Refacing Disc and ST-11 Refacing Stone.

Refacing Procedures and Wheel Status

Procedure for Refacing Calibrase Wheels

Step-by-step guide to refacing Calibrase wheels using specific discs/stones.

Refacing Vitrified Wheels and Procedures

Procedure for Refacing Calibrade Wheels

Method for refacing Calibrade wheels using the Taber Wheel Refacer.

Section II: Testing with the Taber Abraser

Testing Procedures - Establishing a Procedure

Guidelines for developing a test procedure for reproducible results.

Testing Procedures - Standardizing and Evaluating Results

Method of Evaluation - Visual and Weight Loss

Describes visual endpoint determination and weight loss measurement methods.

Method of Evaluation - Volume Loss and Depth of Wear

Volume Loss and Depth of Wear Methods

Details volume loss and depth of wear measurement methods for comparison.

Specimen Preparation - Cleaning and Conditioning

Specimen Cleaning Procedures

Steps for cleaning specimens to remove contaminants before testing.

Specimen Conditioning Guidelines

Recommends conditioning specimens in a standard atmosphere for accurate results.

Specimen Preparation - Material Specifics

Specimen Preparation - Material Types and Test Procedures

Test Procedures - General Guidelines

Provides starting points for evaluating different materials using the Taber Abraser.

Test Procedures - Material Specifics (Part 1)

Test Procedures - Material Specifics (Part 2)

Test Procedures - Material Specifics (Part 3)

Test Procedures - Material Specifics (Part 4)

Test Procedures - Material Specifics (Part 5)

Test Procedures - Material Specifics (Part 6)

Influences on Results and Maintenance

Factors Influencing Test Results

Discusses factors affecting abrasion test results such as material and environment.

General Care Instructions

Basic common-sense care to ensure a long life for the precision test instrument.

Maintenance - Component Care

Maintenance - Unit Operations and Calibration

Vacuum Unit and Motor Calibration

Details vacuum unit operation and motor speed calibration.

Calibration and Factory Service

Optional Accessory Instruments - Kits

Calibration Verification Kit

Cost-effective method to verify instrument calibration and performance.

Consumables and Accessories - Wheel Sets

Genuine Taber Wheel Sets

Lists Calibrase and Calibrade wheel sets for testing.

Specialty Wheels / Abradants

Lists other specialized wheels and abradants for specific test applications.

Consumables and Accessories - Refacing and Mounting

Wheel Refacing Components

Lists items for refacing abrading wheels, including discs and stones.

Consumables and Accessories - Test Accessories and Instruments

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