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Taber 5135 User Manual

Taber 5135
53 pages
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Taber
®
Rotary Platform
Abrasion Tester
Model 5135 / 5155
Operating Instructions
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Taber 5135 Specifications

General IconGeneral
BrandTaber
Model5135
CategoryMeasuring Instruments
LanguageEnglish

Summary

Understanding the Taber Abraser

INTRODUCTION

Overview of the Taber Abraser's purpose and application range.

PRODUCT DESCRIPTION

Explains the Abraser's rub-wear action and how abrading wheels are driven.

PRODUCT FEATURES

Details improved features of the 5135/5155 models compared to previous versions.

Instrument Set-Up

Fuse and Voltage Installation

Procedures for installing fuses and setting the correct voltage for instrument operation.

General Setup

Steps for placing the Abraser and vacuum unit and connecting power cords.

Powering-Up

Instructions for connecting the instrument and vacuum unit to power and turning it on.

Test Parameter Settings

Setting the Speed

How to select turntable rotation speed between 60 or 72 RPM for the Abraser.

Setting the Reface Cycle Default

Instructions to change the default number of cycles for wheel refacing.

Setting the Counter Display

How to program the display to show 'Completed Cycles' or 'Remaining Cycles'.

Setting the Test Cycles

Procedure to preset the number of test cycles below the maximum value.

Setting the Vacuum Level

How to adjust the vacuum suction level for optimal debris removal.

Vacuum Nozzle Clearance

Guidance on adjusting the height of the vacuum pick-up nozzle relative to the specimen.

Specimen Handling and Mounting

Specimen Size

Details on the recommended specimen dimensions and thickness for testing.

Specimen Mounting Options

Overview of various mounting tables and options to expand Abraser versatility.

Optimal Performance Adjustments

Selecting Abradant

Guidance on choosing the appropriate abrasive wheel based on material and test criteria.

Mounting the Abrading Wheels

Instructions for mounting Genuine Taber wheels using the Quick Release Mounting Hub.

Wheel Loading (Auxiliary Weights)

Explanation of using auxiliary weights to set standard wheel loads (250, 500, 1000 grams).

Adjusting Vacuum Pickup Nozzle Height

How to set the gap between the vacuum nozzle and specimen surface.

Abrading Wheel Characteristics and Refacing

Calibrase Wheel Characteristics

Details specific Calibrase wheel types (CS-10F, CS-10, CS-10P, CS-10W, CS-17).

Calibrade Wheel Characteristics

Details specific Calibrade wheel types (H-10, H-18, H-22, H-38).

Refacing Calibrase Wheels

Procedure for refacing Calibrase wheels using S-11 discs or ST-11 stone.

Refacing Calibrade Wheels

Procedure for refacing Calibrade wheels using a Taber Wheel Refacer.

Testing Procedures

Significance and Use

Explains the Abraser's use for comparative data on abrasion resistance and relationship to actual wear.

Establishing a Test Procedure

Outlines elements of a typical test procedure from problem analysis to final evaluation.

Method of Evaluation

Visual End Point Method

Method for testing materials with clear changes in appearance or physical breakdown.

Weight Loss Method

Method involving recording specimen weight loss due to abrasion.

Volume Loss Method

Method to compare wear resistance of materials with different specific gravities using a correction factor.

Specimen Preparation

Specimen Cleaning

Instructions for cleaning specimens to remove contaminants before testing.

Specimen Conditioning

Recommends conditioning specimens in the test atmosphere for specified durations.

Material-Specific Test Procedures

Aluminum - Anodized Finish

Recommended test parameters for anodized aluminum specimens.

Ceramic Finishes

Recommended test parameters for ceramic finishes, focusing on visual end points.

Coatings (Paint, Enamel, etc.)

Recommended test parameters for coatings, including application and evaluation.

Glass - Abrasion Resistance

Test parameters for glass abrasion resistance, measuring light transmission and haze.

Textiles

Test parameters for textiles, including evaluation of visual and physical changes.

Factors Influencing Test Results

Factors Influencing Test Results

Discusses factors affecting abrasion resistance measurement accuracy.

Instrument Maintenance

General Care

Basic care instructions to ensure a long life from the Abraser instrument.

Motor Calibration

Explains the automatic motor speed calibration feature.

Clock and Usage

How to access internal clock settings and display instrument operating cycles.

Calibration and Factory Service

Calibration and Factory Service

Recommends annual calibration and provides instructions for returning the unit for service.

Optional Accessory Instruments

Sample Cutter 5000

Describes the Model 5000 for preparing flexible material specimens.

Wheel Refacer 250

Describes the Model 250 for dressing and truing abrading wheels.

Quiet Cabinet

Describes a cabinet to reduce sound levels and provide a dust-free workspace.

Grit Feeder Attachment

Attachment for evaluating three-body abrasion using fine, hard particles.

Multi-Media Abraser 5500

Attachment for evaluating particle abrasivity in fluids, powders, and semi-solids.

Haze Kit

Kit for abrasion testing on plastics/glass, includes modified nozzle and gage pin.

Test Method References

Test Method References

Lists various industry standards and test methods that reference the Taber Abraser.

Consumables and Accessories

Genuine Taber Wheel Sets

Lists Calibrase and Calibrade wheel sets available for purchase.

Wheel Refacing

Lists part numbers and descriptions for refacing discs, stones, and diamond tools.

Specimen Mounting

Lists part numbers and descriptions for specimen mounting cards, sheets, and holders.

Test Accessories

Lists specimen plates and standardization plates available.

Data Sheet Guidelines

Data Sheet Guidelines

Provides a guideline for developing a test data sheet and information to be included.

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