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Taco SR506-5 - User Manual

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102-571
SUPERSEDES: New Plant ID # 9300-4099 EFFECTIVE: February 17,2021
For information on Taco’s Switching Relays (SR)
including catalog sheet, instruction sheets, Visio stencils
and our highly praised Zone Controls Wiring Guide, scan the QR code to the left or go
to our website:
www.TacoComfort.com.
Overview:
The SR506-5 is a six zone switching relay that can have up to 6 thermostats
connected and will operate up to 6 zone circulators, plus 2 auxiliary outputs (AUX) to
control circulators; like boiler and primary loops.
The SR506-5 has a priority zone option, allowing zone 1 to operate and deactivate
zones 2 through 6 during a priority call; this is ideal for when using an indirect water
heater.
The SR506-5 includes timing options for Post Purge, Pump Exercise and Priority
Protection. The SR506-5 includes an energy saving program that can adjust the
temperature of a modulating-condensing boiler or conventual On/Off boiler to
increase the comfort level and use less fuel, without the need to install an outdoor
sensor.
Table of Contents
1. Warnings & Safety Information
2. Location & Installation
3. Operation & Dip Switch Settings
4. Wiring Procedure
5. Product & Applications Diagrams
6. Reset Control Setup & Wiring
7. The Taco eLink mobile app
8. Troubleshooting & FAQ’s
9. Inner Cover Removal & Fuses
10. Specifications
11. Accessories & Replacement Parts
12. Warranty
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Overview

The Taco SR506-5 Switching Relay is a six-zone control device designed for hydronic heating systems, capable of managing up to six thermostats and operating up to six zone circulators, in addition to two auxiliary outputs (AUX) for controlling other circulators like boiler and primary loops. This relay is engineered to enhance comfort levels and improve fuel efficiency in both modulating-condensing and conventional On/Off boiler systems, eliminating the need for an outdoor sensor through its energy-saving program.

Function Description:

The SR506-5 operates by energizing the appropriate circulating pump, illuminating a red light, and activating the boiler end switch relay and AUX circulator relay(s) whenever a thermostat calls for heat. It supports expansion connections, allowing up to 20 Taco zoning panels (SR and ZVC controls) to be daisy-chained, potentially managing up to 120 zones if all are six-zone panels. One switching relay is designated as the MASTER, controlling other daisy-chained EXPANSION zone controls via thermostat wire connections.

A key feature is the priority zone option, where zone 1 can be configured to operate exclusively during a priority call, deactivating zones 2 through 6. This is particularly useful for indirect water heater applications. To prevent prolonged priority calls from impacting other zones, a Priority Protection feature returns power to all other zones after one hour of continuous priority operation, allowing them to function independently until the priority zone is satisfied. The control then auto-resets, re-enabling priority for up to one hour from the next call.

The device includes several timing options to optimize system performance and longevity. Post Purge keeps the priority zone output energized for two minutes after its thermostat or aquastat is satisfied (without operating the boiler), ensuring residual heat is distributed. Pump Exercise cycles all attached circulating pumps for 30 seconds every two weeks, preventing seizing due to inactivity. Both Post Purge and Pump Exercise timings are adjustable via the eLink mobile app. A Low Limit (ZC) Operation feature stops all zone circulating pumps if the boiler temperature drops below a set low limit, and allows them to resume operation once the boiler rises above this limit.

The AUX 1 output is energized whenever any zone calls for heat, while AUX 2 (Primary Circulator Output) can be configured to energize with any zone call, except for the priority zone, depending on dip switch settings.

The SR506-5 also incorporates SmartPlus® Recirc Logic, an intelligent system that learns domestic hot water usage patterns. By recording daily hot water usage over a week via a pipe-mounted sensor, it automatically runs the circulator at corresponding times the following week, ensuring hot water availability. This system adapts to changes in usage patterns. In "Smart" Mode, it initially runs in "Pulse" mode for 7 days to learn patterns, then cycles the pump based on recorded usage. In "Pulse" Mode, it continuously cycles the circulator pump ON for 5 minutes and OFF for 10 minutes to maintain hot water. When a sensor is connected to the Recirc sensor input, zone 2 output is dedicated to DHW loop recirculation based on DHW usage.

Important Technical Specifications:

  • Power Supply: 120VAC ±10%, 60Hz, 20A
  • Zone Pump Output Rating: 120 Vac, 1/6 HP
  • AUX(s) Pump Output Rating: 120 Vac, 1/6 HP
  • Boiler End Switch Contact Rating: 24 Vac, 1A
  • Boiler Modulating Output Rating: 0-10 VDC Mode (500 Ω min impedance); 4-20 mA Mode (1k Ω max impedance)
  • Electrical Terminals (Line Voltage): Wire Range Min/Max: 12-24AWG, Torque: 7.0 lbs-in. Max.
  • Electrical Terminals (Low Voltage): Wire Range Min/Max: 12-28AWG, Torque: 3.5 lbs-in. Max.
  • Transformer Rating: 40 VA, 24 Vac Class II
  • ZC Input Rating: 120 VAC
  • Ambient Temperature Rating: 32°F to 104°F (0°C to 40°C)
  • Operating Humidity Range (% RH): 5 to 90% RH, noncondensing
  • Sensor Temperature Rating: -58°F to 230°F (-50°C to 110°C)
  • DIP Switch Timing Settings:
    • Post Purge: 30 seconds (adjustable with mobile app)
    • Pump Exercise: 30 seconds per 2 weeks of space heating inactivity (adjustable with mobile app)
  • Thermostat Compatibility: Compatible with most mechanical, battery-operated, power-stealing (power-robbing), hardwired, and "Smart" thermostats.
  • Temperature Sensor: 10K ohm NTC thermistor at 77°F (25°C) ± 0.5°F (±0.3°C). Lead length: up to 500 ft. (150 m) using 18 AWG or larger wire, beta=3892.
  • Dimensions (HxWxD): 15.6 x 8.7 x 2.7 in. (39.5 x 22.0 x 6.8 cm) approximate
  • Approvals: UL, FCC

Usage Features:

  • Dip Switch Settings: Configurable switches allow for easy setup of key operational parameters, including Master/Expansion mode, Zone 1 Priority, Primary Pump/AUX 2 control, Pump Exercise, Post Purge, and ZC Low Limit.
  • eLink Mobile App (Optional): The Taco eLink mobile app provides advanced control and monitoring capabilities. It allows users to adjust Post Purge, Pump Exercise, and Priority Protection time delays, configure Indoor/Outdoor boiler reset, manage SmartPlus® DHW recirculation logic, and define AUX 1, AUX 2, and AUX 3 output behaviors. The app also offers zone naming, programmable output naming, alerts & messages, cooling function, and zone association.
  • Thermostat Compatibility: Designed to work with a wide range of thermostats, including mechanical, battery-operated, power-stealing, hardwired, and "Smart" models.
  • Boiler Reset Control: Supports both Indoor Reset Control (Load Reset) based on thermostat cycling information and Outdoor Reset Control using an outdoor sensor and configurable reset ratio to determine optimal supply water temperature.
  • Modulating Output: Compatible with Mod-Con boilers, providing a 0-10 vdc or 4-20 ma signal for external modulation.

Maintenance Features:

  • Troubleshooting & FAQ's: A dedicated section provides solutions for common issues, such as digital thermostats not working correctly (suggesting a resistor for "Power Stealing" types) and no heat in a zone (using LED diagnostic lights to identify faulty components). Taco Tech Support is available 24/7 for assistance.
  • Inner Cover Removal & Fuses: The inner cover can be easily removed by pushing a tab and lifting, providing access to replaceable fuses. The device includes two spare fuses attached to the inner cover near the transformer for convenience.
  • Replacement Parts: A list of accessories and replacement parts is provided, including strap-on sensors, outdoor sensors, circulator output fuses, low voltage fuses, and transformers, along with their respective part numbers.
  • Warranty: Taco, Inc. offers a limited warranty, repairing or replacing defective products or parts under normal use within three years from start-up or three years and six months from shipment, whichever occurs first.

Taco SR506-5 Specifications

General IconGeneral
BrandTaco
ModelSR506-5
CategoryReceiver
LanguageEnglish

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