Tadano GR-1300XL-4 - User Manual

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Summary

Dimensions

General Dimensions

Provides overall length, width, height, turning radius, and other key dimensions.

Crane Specifications

Boom and Jib Details

Details on boom construction, elevation, jib type, length, and offset.

Winch and Hydraulic Systems

Information on main/auxiliary winches, hydraulic pumps, valves, reservoir, and filtration.

Operators Cab and Controls

Describes cab features, controls, instruments, and displays.

Carrier Specifications

Carrier Chassis and Drivetrain

Details on carrier type, frame, transmission, axles, steering, and suspension.

Engine and AML-E2 System

Specifications for the engine and the load moment indicator system.

Equipment and Performance

Standard and Optional Equipment

Lists standard equipment and optional features like fall protection.

Hoisting Performance Data

Details line speeds, pulls, and drum dimensions for winches.

Working Range Chart

Boom and Single Top Range

Charts showing load capacities based on boom length, radius, and angle.

Smart Chart Working Range

Smart Chart Boom and Single Top Range

Smart Chart data for boom and single top working range and capacities.

Working Range Chart with Jib

Boom and Jib Working Range

Charts showing load capacities with boom and different jib offsets.

Smart Chart Working Range with Jib

Smart Chart Boom and Jib Range

Smart Chart data for boom and jib working range and capacities.

Rated Lifting Capacities (On Outriggers, 33.8 Jib)

Capacities with 183.7;172.9 Boom + 33.8 Jib (360°)

Load capacities for 183.7'/172.9' booms with 33.8' jib at 360° rotation.

Capacities with 183.7;172.9 Boom + 33.8 Jib (Over Front)

Load capacities for 183.7'/172.9' booms with 33.8' jib over front.

Rated Lifting Capacities (On Outriggers, 33.8 Jib) - Cont.

Capacities with 159.6;106.5 Boom + 33.8 Jib (360°) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 33.8' jib, 360°.

Capacities with 159.6;106.5 Boom + 33.8 Jib (Over Front) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 33.8' jib, over front.

Rated Lifting Capacities (On Outriggers, 59.1 Jib)

Capacities with 183.7;172.9 Boom + 59.1 Jib (360°)

Load capacities for 183.7'/172.9' booms with 59.1' jib at 360° rotation.

Capacities with 159.6;106.5 Boom + 59.1 Jib (360°)

Load capacities for 159.6'/106.5' booms with 59.1' jib at 360° rotation.

Capacities with 183.7;172.9 Boom + 59.1 Jib (Over Front)

Load capacities for 183.7'/172.9' booms with 59.1' jib over front.

Capacities with 159.6;106.5 Boom + 59.1 Jib (Over Front)

Load capacities for 159.6'/106.5' booms with 59.1' jib over front.

Rated Lifting Capacities (On Outriggers, 59.1 Jib) - Cont.

Capacities with 159.6;106.5 Boom + 59.1 Jib (360°) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, 360°.

Capacities with 159.6;106.5 Boom + 59.1 Jib (Over Front) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, over front.

Rated Lifting Capacities (On Outriggers, 59.1 Jib) - Cont.

Capacities with 183.7;172.9 Boom + 59.1 Jib (360°) - Cont.

Continuation of capacities for 183.7'/172.9' booms with 59.1' jib, 360°.

Capacities with 159.6;106.5 Boom + 59.1 Jib (360°) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, 360°.

Capacities with 183.7;172.9 Boom + 59.1 Jib (Over Front) - Cont.

Continuation of capacities for 183.7'/172.9' booms with 59.1' jib, over front.

Capacities with 159.6;106.5 Boom + 59.1 Jib (Over Front) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, over front.

Rated Lifting Capacities (On Outriggers, 59.1 Jib) - Cont.

Capacities with 159.6;106.5 Boom + 59.1 Jib (360°) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, 360°.

Capacities with 159.6;106.5 Boom + 59.1 Jib (Over Front) - Cont.

Continuation of capacities for 159.6'/106.5' booms with 59.1' jib, over front.

Warning and Operating Instructions

Notes for Lifting Capacities

Important notes and warnings regarding rated lifting capacities.

Notes for Load Moment Indicator (AML-E2)

Guidelines and precautions for using the Load Moment Indicator system.

Axle Weight Distribution Chart

Chart detailing the weight distribution across the axles of the crane.

Rated Lifting Capacities (On Rubber)

On Rubber Stationary Capacities

Load capacities when the crane is stationary on rubber tires.

On Rubber Creep Capacities

Load capacities for creep operation while on rubber tires.

Rated Lifting Capacities (Without Counterweight)

Without Counterweight - On Rubber Stationary

Load capacities without counterweight on rubber stationary.

Without Counterweight - On Rubber Creep

Load capacities without counterweight for creep operation.

This document describes the Tadano GR-1300XL-4, a 130-ton (118.0 metric ton) capacity hydraulic rough terrain crane.

Function Description

The GR-1300XL-4 is designed for heavy lifting operations in rough terrain environments. It features a multi-section boom and a bi-fold lattice jib for extended reach and versatility. The crane is equipped with a hydraulic system for various crane functions, including boom elevation, telescoping, and slewing. It incorporates advanced control systems, such as the Tadano electronic LOAD MOMENT INDICATOR (AML-E2), to ensure safe and efficient operation. The carrier is designed for mobility in challenging terrains, offering multiple steering and drive modes.

Important Technical Specifications

Dimensions:

Overall length: Approximately 48' 2-3/4" (14.700 m)
Overall width: Approximately 10' 10-1/2" (3.315 m)
Overall height: Approximately 13' (3.950 m), or 13' 2-5/8" (4.080 m) when the installed fall protection system on the boom is present.
Turning radius: 24' 7" (7.5 m) for 4-wheel steer, 44' (13.4 m) for 2-wheel steer.

Boom:

Type: 6-section, single cylinder telescoping with pinning system.
Length: 40.0' - 183.7' (12.2 m - 56.0 m)
Construction: Round box type with 7 sheaves, 15-3/4" (0.400 m) root diameter at boom head.
Extension speed: 143.7' in 410 seconds.
Elevation: -1.5° to 81.5° by a double-acting hydraulic cylinder with holding valve.
Raising speed: 20° to 60° in 28 seconds.

Jib:

Type: 2-stage bi-fold lattice jib with 5°-40° hydraulic offset.
Length: 33.8' (10.3 m) or 59.1' (18.0 m).
Sheave: Single sheave, 17-5/16" (0.440 m) root diameter.
Storage: Stored alongside the base boom section.

Auxiliary Lifting Sheave (Single Top):

Type: Single sheave, 17-5/16" (0.440 m) root diameter.
Mounting: Mounted to main boom head for single line work (storable).

Wire Rope:

Type: Non-rotating 3/4" (19 mm) 7x35 class.
Breaking Strength: 79,400 lbs (36,000 kg).

Winch (Main and Auxiliary):

Type: Variable speed with grooved drum, driven by hydraulic axial piston motor through speed reducer.
Drum Root Diameter: 15" (0.382 m)
Drum Length: 29-1/4" (0.742 m)
Drum Flange Diameter: 26-5/8" (677 mm)
Wire Rope (Main): 1050' of 3/4" diameter (320 m of 19 mm).
Wire Rope (Auxiliary): 738' of 3/4" diameter (225 m of 19 mm).
Drum Capacity: 1293' (394 m) 7 layers.
Maximum Single Line Pull (1st layer): 21,800 lbs (9,900 kg).
Maximum Permissible Line Pull Wire Strength: 15,900 lbs (7,200 kg).

Hook Blocks:

100 ton (90.7 metric ton): 7 sheaves with swivel hook block and safety latch.
7.9 ton (7.2 metric ton): Weighted hook with swivel and safety latch.

Counterweight:

Weight: 43,500 lbs (19,800 kg), self-removable.

Slewing:

Motor: Hydraulic axial piston motor through planetary slewing speed reducer.
Rotation: Continuous 360° full circle slewing on ball bearing turn table at 1.3 min⁻¹ {rpm}.
Brake: Manually locked/released slewing brake, 360° positive slewing lock.
System: Twin slewing system (free or lock slewing).

Hydraulic System:

Pumps: 2 variable piston pumps for crane functions, tandem gear pump for steering, slewing, and other hydraulic systems.
Reservoir: 210 gallon (795 lit.) capacity.
Filtration: BETA10=10 return filter, full flow with bypass protection.
Oil Cooler: Air cooled fan type.

Carrier:

Engine: Cummins B6.7, direct injection diesel, 6 cylinders, 4-cycle, turbo-charged and after-cooled.
- Displacement: 408 cu. in (6.7 lit).
- Max. HP (kW): Gross 280 (209) at 2,200 rpm.
- Max. Torque (Nm): 850 (1,152) at 1,500 rpm.
Transmission: Electronically controlled full automatic, torque converter driving full powershift with driving axle selector. 5 forward and 2 reverse speeds.
Travel Speed: 12 mph (19 km/h).
Gradeability (tanθ): 57% (at stall).
Axles: Front and rear full floating type, steering and driving axles with planetary reduction.
Steering: Hydraulic power steering with 4 modes (2-wheel front, 2-wheel rear, 4-wheel coordinated, 4-wheel crab).
Brake Systems:
- Service: Air over hydraulic disc brakes on all 4 wheels.
- Parking/Emergency: Spring applied-air released brake on input shaft of front axle.
- Auxiliary: Electro-pneumatic operated exhaust brake.
Tires: 29.5R25✩✩ (OR) or 29.5-25 38PR (OR).
- Air Pressure: 94 psi (650 kPa) or 87 psi (600 kPa) respectively.
Outriggers: 4 hydraulic, beam and jack outriggers with integral holding valve.
- Extension Lengths: Min. 9' 6-3/16" (2.9 m), Mid. 18' 1/2" (5.5 m), Mid. 23' 11-3/8" (7.3 m), Max. 25' 7" (7.8 m) center to center.
- Float Size (Diameter): 1' 10-1/2" (0.57 m).

Usage Features

Operator's Cab: 20° tilt, left-side, 1-man type, steel construction with sliding door access and safety glass windows. Features include powered door window, shatter-resistant windshield and roof glass, tilt-telescoping steering wheel, adjustable control lever stands, 3-way adjustable operator's seat, engine throttle knob, foot-operated controls (boom elevating, boom telescoping, service brake, engine throttle), hot water cab heater and air conditioning.
Control System: Multi Function Display with DEF level gauge and fuel consumption monitor. Dash-mounted instrument panel with starter switch, 12V power outlet, USB port, drive selector switch, parking brake switch, steering mode select switch, power window switch, pump engaged/disengaged switch, slewing brake switch, telescoping/auxiliary winch select switch, outrigger controls, free slewing/lock slewing selector switch, and air conditioning control switch.
Safety Features: Anti-Two Block device (pendant type over-winding cut-out with audio-visual warning), automatic speed reduction and slow stop function for boom elevation and slewing, 360° positive slewing lock for pick and carry and travel modes, manually engaged in cab.
Working Area: Both crane and drive operations can be performed from one cab mounted on the rotating superstructure. The AML-E2 system monitors outrigger extended length and automatically programs corresponding rated lifting capacities.
On-Rubber Operation: The crane can operate on rubber, either stationary or creep mode. On-rubber lifting with jib is not permitted, and maximum permissible boom length is 93.2 ft. (28.4 m). Creep operation requires slow travel (less than 1 mph) and limited movement (not more than 200 ft. in any 30-minute period).

Maintenance Features

Filtration: BETA10=10 return filter is full flow with bypass protection, located inside the hydraulic reservoir, and accessible for easy replacement.
Air Cleaner: Dry type, replaceable element.
Oil Filter: Full flow with replaceable element.
Fuel Filter: Full flow with replaceable element.
Engine Over-run Alarm: Included for engine monitoring.
Telematics: Machine data logging and monitoring system with HELLO-NET via internet (availability depends on countries).
Easy Access: Control lever stands can change neutral positions and tilt for easy access to the cab.
Cylinder Bleeding: Suspension-lock cylinders may require bleeding if they contain air to ensure full rated lifting capacities.