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Tangye PS620 - User Manual

Tangye PS620
32 pages
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User Service & Maintenance Manual
for
Tangye Hydralite Jacks
(excluding 72 and 100 tonne models)
Revision 1 Issue 1
(MOD 21407)
Allspeeds Ltd.
Royal Works, Atlas Street
Clayton Le Moors, Lancashire, UK.
BB5 5LW
01254 615100

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Summary

1 Scope

2 Technical Data

2.1 Jack Weights

Lists the weight specifications for various Tangye Hydralite jack models.

3 General Safety Rules

3.1 Warnings

Highlights critical safety warnings for operating and maintaining the equipment.

3.2 Important Information

Provides essential information regarding manual retention and liability.

3.3 General Safety

Outlines general safety practices for jack operation by trained personnel.

3.4 Warning Symbols

Illustrates and explains common hazard warning symbols used in the manual.

4 Exploded View

4.1 Plain Ram Variants

Shows a detailed exploded view of plain ram type Hydralite jacks.

4.2 Screwed Ram Variants

Shows a detailed exploded view of screwed ram type Hydralite jacks.

5.1 20 Tonne Hydralite Parts List

5.2 30 Tonne Hydralite Parts List

5.3 40 Tonne Hydralite Parts List

5.4 60 Tonne Hydralite Parts List

5.5 Seal Kit;Service Kit

6 Maintenance

7 Required Tools

8 Partial Service

8.1 Preparation

Pre-service cleaning and preparation steps for the hydraulic jack.

8.2 Removing the Ram

Step-by-step guide for safely removing the jack's ram.

8.3 Replacing the Ram Packing

Instructions on how to remove and fit new ram packing seals.

8.4 Replacing PTFE O Ring (Screwed Ram Only)

Specific procedure for replacing the PTFE O ring on screwed ram variants.

8.5 Refitting the Ram

Guidelines for correctly refitting the ram after servicing.

8.6 Replacing the Release Valve Seal

Procedure for replacing the seal in the release valve assembly.

8.7 Dipstick Seals

Steps to replace seals associated with the dipstick assembly.

8.8 Draining and Replacing the Oil

Detailed process for draining old hydraulic oil and refilling.

8.9 Replacing Suction and Delivery Valves

Instructions for replacing suction and delivery valve components.

8.10 Replacing the Blanking Plug Ball

Procedure for replacing the blanking plug ball on 20, 30, 40 tonne models.

8.11 Refilling with Oil

Detailed instructions for refilling the jack with the correct hydraulic oil volume.

9 Full Servicing

9.1 Preparation

Steps for cleaning and preparing the jack for a full service.

9.2 Removing the Cistern

Procedure for safely removing the hydraulic jack's cistern.

9.3 Replacing the Quadrant Shaft Seal

Instructions for removing and replacing the quadrant shaft seal.

9.4 Replacing the Pump Plunger Seal

Steps for replacing the seal on the pump plunger.

9.5 Replacing the Pump Barrel Joint

Procedure for replacing the joint on the pump barrel.

9.6 Replacing Relief Valve Seal

Instructions for replacing the seal on the relief valve.

9.7 Cleaning the Filter

Guidance on cleaning and refitting the hydraulic filter.

9.8 Replacing the Liner - Base Seal

Steps to replace the liner base seal, including torque specifications.

9.9 Replacing the Garter Seals

Instructions for fitting new garter seals correctly.

9.10 Replacing the Cistern - Liner Seal

Procedure for replacing the seal between the cistern and liner.

9.11 Cistern Assembly

Steps for correctly assembling the cistern and its components.

9.12 Refilling with Oil

Detailed instructions for refilling the jack with the correct hydraulic oil volume.

9.13 Testing After Servicing

Procedures for testing the jack's functionality and safety after service.

10 After Use

11 Decommissioning

12 Troubleshooting

12.1 Jack will not lift even though unloaded

Diagnosing and resolving issues when the jack fails to lift without load.

12.2 Jack slow in operation

Troubleshooting steps for a jack operating slowly.

12.3 Ram will not make complete stroke

Addressing problems where the ram does not complete its full stroke.

12.4 Jack will not raise full load

Troubleshooting steps for a jack unable to lift its rated full load.

12.5 Jack will not sustain load

Diagnosing and fixing issues where the jack cannot hold a load.

12.6 Leaking from cistern

Troubleshooting steps for leaks originating from the jack's cistern.

13 Contact The Manufacturer

Tangye PS620 Specifications

General IconGeneral
BrandTangye
ModelPS620
CategoryWater Pump
LanguageEnglish