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General| Brand | Taylor-Dunn |
|---|---|
| Model | B0-015-00 |
| Category | Utility Vehicle |
| Language | English |
Provides an overview of the manual's content, purpose, and scope.
Identifies the intended audience for the manual.
Outlines the duties of owners, operators, service personnel, and passengers.
Explains the manual's organization into five main sections.
Defines symbols and words used for warnings, cautions, and notes.
Details how to identify the vehicle models and locate serial numbers.
Guidelines for inspecting the vehicle upon delivery and reporting issues.
Lists key technical specifications for the vehicle models.
Covers essential safety rules and operational guidelines for vehicle use.
Details requirements and qualifications for operator training.
Explains the function and operation of various vehicle controls.
Provides general guidelines and safety precautions for vehicle maintenance.
Outlines increased maintenance frequency for severe operating conditions.
Lists common symptoms and probable causes for vehicle issues.
Details lubrication points, types, and intervals for vehicle maintenance.
Describes the procedure for inspecting wheel bearings and king pins for wear.
Details the steps for adjusting front wheel bearings.
Provides instructions for removing and installing the front axle assembly.
Explains the disassembly and reassembly of the front axle components.
Guides on how to replace worn front wheel bearings.
Details the replacement procedures for steering linkage components.
Explains how to replace king pins and their associated bushings.
Provides steps for removing and replacing the steering knuckle.
Describes how to perform a front-end wheel alignment procedure.
Details the process for adjusting the steering gear.
Instructions for replacing the steering shaft on non-tilt steering models.
Procedure for replacing the steering wheel on non-tilt steering models.
Steps for removing and installing the steering gear assembly.
Instructions for disassembling and repairing the steering gear.
Covers inspection of front disc and rear drum brake components.
Details inspection procedures for the parking brake system.
Explains adjustment for mechanical and hydraulic drum service brakes.
Procedure for adjusting mechanical brake linkages and cables.
Instructions for adjusting the parking brake mechanism.
Guides on checking and filling the master cylinder brake fluid.
Step-by-step process for bleeding air from the brake system.
Procedure for flushing the entire brake system.
Instructions for replacing front disc brake pads.
Details on how to replace the rear brake shoes.
Procedure for replacing the front brake cylinder.
Instructions for repairing the brake body assembly.
Steps for removing and installing the master cylinder.
Procedure for repairing the master cylinder components.
Guides on how to inspect motor brushes for wear and condition.
Provides steps for removing and installing the vehicle motor.
Details on how to disassemble and inspect the motor.
Instructions for replacing worn motor brushes.
Procedure for replacing motor bearings.
Guides on how to repair or machine the motor commutator.
Lists service limits for motor components like brush length and commutator diameter.
Procedure for checking the transmission oil level.
Instructions for changing the transmission oil.
Details on motor removal and installation from the transmission.
Covers the removal and installation of the rear hub and brake drum.
Information on removing and installing rear axles.
Procedure for replacing axle bearings on different hub types.
Details on transmission removal and installation.
Instructions for disassembling the differential case.
Procedure for replacing rear leaf springs.
Instructions for replacing front leaf springs.
Details on replacing spring eye bushings.
Procedure for replacing front vehicle shocks.
Guidelines for safely cleaning batteries and battery compartments.
Procedures for load testing and specific gravity testing of batteries.
Instructions for checking and filling battery electrolyte levels.
References charging procedures from 'Safety Rules'.
Steps for removing and installing vehicle batteries.
Information on handling and preparing moist charge batteries.
Guidance on storing batteries and returning them to service.
Provides information on correct tire inflation procedures.
Guidelines for inspecting tire condition, tread depth, and sidewalls.
Steps for removing and installing a tire and wheel assembly.
Procedures for repairing tire punctures with plugs and patches.
Instructions for replacing a tire on the wheel, including valve stem.
Lists common vehicle symptoms and initial troubleshooting steps.
Important notes, required tools, and instructions before starting troubleshooting.
Defines key terms and acronyms used in the troubleshooting guide.
Directs users to specific troubleshooting sequences based on vehicle symptoms.
Tests the power output of the controller to the motor.
Checks voltage at control wire inputs for solenoids and PMC terminals.
Tests voltage at PMC power wire inputs for proper battery connection.
Troubleshooting steps for motor electrical circuits and components.
Tests the accelerator pedal and module for proper function.
Procedure for testing the vehicle's key switch.
Tests the forward/reverse switch and its connections.
Troubleshooting steps for forward, reverse, and ISO solenoids.
Tests the plugging diode for proper function.
Tests the freewheel diode for proper function.
Tests the ISO solenoid and its associated resistor.
Troubleshooting continuity checks for motor solenoids.
Troubleshooting motor issues like shorted armature or open segments.
Detailed steps for inspecting motor components after disassembly.
Illustrates the wiring diagram for the typical PMC control system.
Explains how the Lestronic II chargers operate and their charging theory.
Procedures for testing charger operation and identifying issues.
Lists the necessary test equipment for charger troubleshooting.
Specific troubleshooting steps for chargers integrated into the vehicle.
Troubleshooting steps for portable Lestronic II charger models.
Procedure for testing the timer relay's functionality.
Steps for testing the interlock relay's operation.
Explains the operation and theory behind Signet chargers.
Methods for testing the charger's charging cycle performance.
Lists error codes indicated by status lights and required actions.
General troubleshooting steps for Signet chargers.
Lists test equipment needed for Signet charger troubleshooting.
Exploded view and parts list for the front axle and steering knuckle.
Diagram and parts list for the vehicle's steering linkage components.
Exploded view and parts list for the steering column assembly.
Diagram and parts list for the steering gear assembly.
Exploded view and parts list for the front suspension components.
Diagram and parts list for the transmission differential case.
Exploded view and parts list for the rear axle and brake system.
Diagram and parts list for the rear suspension components.
Exploded view and parts list for the vehicle motor.
Diagram and parts list for brake and accelerator pedal mechanisms.
Illustrated parts for wheels, tires, and related assemblies.
Diagram and parts list for the vehicle's instrument panel.
Exploded view and parts list for the speed control panel assembly.
Parts list for various miscellaneous electrical components.
Illustrated parts for the Lestronic charger model.
Illustrated parts for Signet charger models.
Diagram and parts list for battery components and related hardware.
Parts list for seat cushions, deck, and lights specific to B 1-50 models.
Parts list for seat cushions, deck, and lights specific to MX 1600 models.
List of decals for the B 1-50 model.
Illustrated parts for the fiberglass cab, doors, and mirrors.
Exploded view and parts list for strobe light assemblies.
Illustrated parts for stake sides specific to the B 1-50 model.
Parts list for optional hydraulic brake lines and fittings.
Lists special tools required for maintenance and troubleshooting.
Provides torque specifications for various hardware components.
Safety precautions for handling brake lining materials.
