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General| Brand | Taylor-Dunn |
|---|---|
| Model | BIGFOOT B5-440-36 |
| Category | Utility Vehicle |
| Language | English |
Provides overview of the manual's purpose and scope.
Identifies intended audience for the manual.
Emphasizes using genuine Taylor-Dunn replacement parts for peak performance.
Explains the manual's organization and how to navigate its sections.
Details signal words, safety icons, and general warnings for safe operation.
Guides users on identifying their vehicle and registering on the Taylor-Dunn website.
Crucial safety and operational guidelines before performing maintenance.
Discusses regulations and approval processes for vehicle modifications.
Explains the risks of using parts not from Taylor-Dunn.
Lists and describes specialized tools required for vehicle servicing.
Details tools for programming motor controllers.
Provides a guide for identifying and resolving common mechanical faults.
Details lubricants and fluid types required for various vehicle components.
Guidelines for the safe disposal of hazardous waste fluids.
Visual guide illustrating lubrication points on the vehicle.
Specific instructions for lubricating front wheel bearings.
Procedures for removing and installing the complete front axle assembly.
Step-by-step instructions for assembling the front axle.
How to check for and adjust front wheel bearing play.
Procedure for setting the toe-in adjustment for front wheels.
Steps to replace steering knuckle and king pin/bushings.
Detailed process for replacing front wheel bearings.
Technical specifications and limits for front axle components.
Procedures for checking and changing the drive axle oil.
Steps for removing, installing, and disassembling axle components.
Procedures for servicing the rear hub, rotor, and bearings.
Instructions for removing the drive motor from the axle.
Detailed steps for taking apart and reassembling gear cases.
Adjusting pinion bearing preload for proper gear mesh.
Table of torque specifications for drive axle hardware.
Procedures for inspecting and replacing ball joints.
Refers to Front Axle section for alignment details.
Steps for replacing upper/lower steering shafts and boots.
Instructions for replacing the 90° steering gear.
Procedures for inspecting, removing, and installing the steering rack.
Steps for removing and installing the steering wheel.
Table of torque values for steering components.
Essential safety precautions when working with the brake system.
Inspection, service limits, and pad replacement for front brakes.
Inspection, service limits, and pad replacement for rear brakes.
Instructions for rebuilding the disc brake caliper body.
Procedures for bleeding and flushing the hydraulic brake system.
Adding fluid to master cylinder and adjusting parking brake.
Specifications for brake component wear and fastener torque.
How to identify the specific motor installed on the vehicle.
Procedures for inspecting, testing, and replacing the motor.
Detailed steps for taking apart and reassembling the motor.
Torque specifications for motor assembly hardware.
Importance of correct tire inflation and how to check air pressure.
Guidelines for inspecting tread wear and rotating tires.
Procedures for changing, replacing, or repairing tires.
Torque specifications for wheel and tire hardware.
Steps for removing and installing the motor controller.
How to inspect controller receptacles, base plate, and terminal ends.
Information on troubleshooting, repair, and programming the controller.
Torque specifications for motor controller fasteners.
Procedures for removing and installing front springs.
Procedures for removing and installing rear springs.
Essential safety precautions for handling and servicing batteries.
Procedures for maintaining battery cleanliness, charging, and electrolyte levels.
How to test battery health and proper storage procedures.
Steps for removing/installing batteries and relevant torque specs.
Lists part numbers for various vehicle wire diagrams.
Information on identifying hardware grades and general torque values.
Details on identifying different types of hex and lock nuts.
Comprehensive tables for torque specifications based on size and grade.
Safety and best practices for replacing hardware components.
Guidance on ordering parts and using the Taylor-Dunn website.
Illustrated parts breakdown for front/rear axles and transaxles.
Lists of parts for batteries and vehicle chargers.
Components for motor control, instrument panel, decals, and electrical items.
Parts for body, frame, hitches, and lighting systems.
Components for motor, steering, suspension, and wheel/tire assemblies.
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