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Taylor-Dunn B 2-48 User Manual

Taylor-Dunn B 2-48
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Serial Number Starting 177127
MANUAL MB-248-12
Operation, Troubleshooting and
Replacement Parts Manual
Published 7/7/2008
Revision: B
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

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Taylor-Dunn B 2-48 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelB 2-48
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

SAFETY RULES AND GUIDELINES

Outlines essential safety rules and operational guidelines.

DRIVER TRAINING PROGRAM

Specifies requirements for operator training programs.

Fault Code Tables

Lists and explains various fault codes for system diagnostics.

Vehicle Operation Guidelines

Safety Guidelines

General safety precautions for operating the vehicle.

PERIODIC MAINTENANCE CHECKLIST

STANDARD PERIODIC MAINTENANCE SCHEDULE FOR THE SMART VIEW DISPLAY

Standard maintenance schedule based on Smart View display intervals.

General Maintenance

Maintenance Guidelines

General guidelines and safety precautions for maintenance.

Troubleshooting Guide

A guide to diagnosing and resolving common vehicle issues.

Front Axle Service

Inspect the Front Wheel Bearings and King Pin

Procedure to inspect front wheel bearings and king pin for wear.

Replace Front Wheel Bearings

Procedure for replacing worn front wheel bearings.

Replace the King Pins and Bushings

Instructions for replacing king pins and associated bushings.

Replace the Steering Knuckle

Procedure for replacing the steering knuckle component.

Steering Component Service

Front End Alignment

Procedure for performing front end wheel alignment.

Replace the Steering Shaft

Procedure for replacing the steering shaft component.

Replace the Steering Gear

Procedure for replacing the entire steering gear assembly.

Replace the Ball Joints, Tie Rods, and Drag Link

Procedure for replacing steering linkage components.

Repair the Steering Gear

Detailed instructions for repairing the steering gear.

Brake Service

Inspect the Service Brake

Procedure for inspecting service brake pads and rotors.

Inspect the Parking brake

Inspection steps for the parking brake system.

Bleed the Brake System

Steps for bleeding air from the hydraulic brake system.

Replace Front Disc Brake Pads

Procedure for replacing the front disc brake pads.

Replace Rear Brake Pads

Procedure for replacing the rear disc brake pads.

Replace the Master Cylinder

Instructions for replacing the master cylinder unit.

Motor Service

Inspecting the Motor Brushes

Procedure for inspecting motor brushes for wear.

Replacing the Brushes or Armature Bearing

Procedure for replacing motor brushes or armature bearing.

Repairing the Commutator

Instructions for repairing the motor's commutator.

Transmission

Transmission Assembly

Steps for removing and installing the transmission assembly.

Disassembly and Reassembly of the Primary Reduction Gear Case

Detailed steps for disassembling and reassembling the gear case.

Disassembling the 3rd Member

Procedure for disassembling the 3rd member component.

Assembling the 3rd Member

Procedure for assembling the 3rd member component.

Pinion Gear Shimming Instructions

Instructions for shimming the pinion gear assembly.

Suspension

Replace the Rear Springs

Procedure for replacing the rear leaf springs.

Replace the Front Springs

Procedure for replacing the front leaf springs.

Tires and Wheels

Replace the Tire/Wheel

Steps for removing and installing a tire and wheel assembly.

REPLACE THE TIRE (PNEUMATIC)

Procedure for replacing a pneumatic tire on the wheel.

Battery Service

Testing

Methods for testing battery condition (Load and Specific Gravity).

Replacing (6-VOLT BATTERIES ONLY)

Procedure for replacing 6-volt batteries.

Sevcon Control System Troubleshooting

Identifying Your Controller

Helps identify the installed Sevcon controller model.

START TROUBLESHOOTING HERE

Entry point for the Sevcon troubleshooting process.

Test 1. CHECKING THE CONTROL LOGIC INPUTS

Tests to verify control logic inputs to the Sevcon controller.

Test 2. TESTING THE MOTOR

Procedures for testing the vehicle's electric motor.

Test 3. THE VEHICLE RUNS IN ONE DIRECTION ONLY

Troubleshooting steps for vehicles operating in only one direction.

Test 9. ELECTRIC MOTOR BRAKE

Testing procedure for the electric motor brake system.

Signet® Charger Troubleshooting

TROUBLESHOOTING

General troubleshooting steps for charger failures.

APPENDIX A-Special Tools

Appendix B: Standard Hardware Suggested Torque Limits

SUGGESTED TORQUE VALUES (critical hardware)

Provides suggested torque values for critical hardware.

Appendix C. BRAKE LINING HANDLING PRECAUTIONS

BRAKE LINING HANDLING PRECAUTIONS

Safety precautions for handling brake lining materials.

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