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Taylor-Dunn B0-248-36 User Manual

Taylor-Dunn B0-248-36
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The Best Way
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Serial Number Starting 177127
MANUAL MB-248-12
Operation, Troubleshooting and
Replacement Parts Manual
Published 7/7/2008
Revision: B
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

Other manuals for Taylor-Dunn B0-248-36

Questions and Answers:

Taylor-Dunn B0-248-36 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelB0-248-36
CategoryUtility Vehicle
LanguageEnglish

Summary

Taylor-Dunn Contact Information

Introduction

About This Manual

Provides an overview of the manual's purpose, content, and scope.

How to Use This Manual

Explains the organization and structure of the service manual.

How to Identify Your Vehicle

Details how to find model and serial numbers on the vehicle.

Taking Delivery of Your Vehicle

Outlines steps for inspecting the vehicle upon delivery and identifying issues.

Safety Rules and Operating Instructions

Standard Specifications

Lists key technical specifications for various models.

Safety Rules and Guidelines

Covers essential safety precautions and operational rules for vehicle use.

Vehicle Controls

Describes the function and location of all vehicle controls.

Vehicle Operation Guidelines

Provides instructions for safe and proper operation of the vehicle.

Dump Bed (Optional)

Details operation and service procedures for the optional dump bed.

Charging Your Vehicle

Explains safe and proper battery charging procedures.

Periodic Maintenance Checklist

Outlines routine maintenance tasks and recommended intervals.

General Maintenance

Maintenance Guidelines

Provides general procedures and warnings for vehicle maintenance.

Troubleshooting Guide

Lists common vehicle symptoms and their probable causes for diagnosis.

Lubrication Chart

Details lubrication points and recommended lubricant types for various components.

Front Axle Service

Inspect Front Wheel Bearings and King Pin

Describes how to check front wheel bearings and king pin for wear and play.

Adjust Front Wheel Bearings

Provides step-by-step instructions for adjusting front wheel bearing preload.

Front Axle Removal and Installation

Details the procedure for removing and reinstalling the front axle assembly.

Front Axle Disassembly

Illustrates the breakdown of the front axle for component replacement.

Steering Component Service

Front End Alignment

Explains the process for aligning the vehicle's front wheels.

Inspect Ball Joints

Describes how to check ball joints for wear and play.

Adjust the Steering Gear

Provides instructions for adjusting steering gear lash and worm bearing.

Replace the Steering Gear

Details the procedure for replacing the entire steering gear assembly.

Brake Service

Inspect Service Brakes

Covers inspection of disc brake pads and rotors for wear.

Inspect Parking Brake

Details inspection of the wheel park brake system components.

Check Master Cylinder Fluid

Provides steps for checking and filling the brake master cylinder.

Bleed the Brake System

Explains the procedure for removing air from the hydraulic brake lines.

Replace Front Disc Brake Pads

Details the process for replacing the front disc brake pads.

Motor Service

Inspecting the Motor Brushes

Describes how to inspect motor brushes for wear and proper seating.

Motor Removal and Installation

Details the procedure for removing and reinstalling the drive motor.

Repairing the Commutator

Explains how to machine or undercut the motor commutator.

Transmission

Check Oil Level

Describes how to check the transmission oil level.

Change Oil

Provides steps for draining and refilling the transmission oil.

Removing and Installing the Rear Axles (Disc Brakes)

Explains how to remove and install rear axles with disc brakes.

Disassembling the 3rd Member

Details the process of taking apart the 3rd member differential housing.

Assembling the 3rd Member

Provides instructions for reassembling the 3rd member differential housing.

Suspension

Replace the Rear Springs

Details the procedure for replacing rear leaf springs.

Replace the Front Springs

Details the procedure for replacing front leaf springs.

Replace the Spring Bushings

Explains how to replace suspension spring bushings.

Replace the Shocks

Describes the procedure for replacing suspension shock absorbers.

Tires and Wheels

Tire Inflation

Provides guidance on checking and maintaining proper tire pressure.

Tire Inspection

Covers inspection of tire tread depth and sidewalls for wear or damage.

Replace the Tire/Wheel

Details the process of removing and installing a tire and wheel assembly.

Repair the Tire (pneumatic)

Explains procedures for repairing pneumatic tires.

Battery Service

Cleaning

Describes how to clean batteries and the battery compartment.

Testing

Covers load testing and specific gravity testing of batteries.

Watering

Explains how to check and add electrolyte to batteries.

Replacing (6-volt batteries only)

Details the process for replacing 6-volt batteries.

Storage and Returning to Service

Provides guidance on storing and preparing batteries for service.

Sevcon Control System Troubleshooting

Electrical Troubleshooting

General overview of electrical testing procedures for the control system.

Identifying Your Controller

Helps identify the specific Sevcon controller model installed.

Start Troubleshooting Here

Guides the user to begin the troubleshooting process for the control system.

Status LED Code Table

Explains the meaning of LED codes for fault diagnosis.

Smart View Fault Codes

Lists and explains fault codes displayed on the Smart View system.

Signet® Charger Troubleshooting

Definitions

Defines terms and values related to charger operation and battery testing.

Operating Instructions and Theory of Operation

Explains how the Signet charger operates and its charging stages.

Testing the Charging Cycle

Describes methods to test the charger's performance and cycle completion.

Status Light Error Code Table

Details error codes indicated by the charger's status lights.

Troubleshooting

Provides steps for diagnosing charger issues and failure conditions.

Wire Diagrams

Complete Vehicle Wiring

Shows the overall wiring schematic for the entire vehicle.

Dash Wiring

Details the wiring specific to the vehicle's dashboard components.

Control Panel Wiring

Illustrates the wiring for the control panel components.

Lighting Wiring

Provides the wiring diagram for vehicle lighting systems.

Hydraulic Dump Option Wiring

Shows the wiring for the hydraulic dump body system.

Illustrated Parts

Front Axle Parts

Lists and illustrates parts for the front axle assembly.

Steering System Parts

Illustrates and lists parts for the steering knuckle, linkage, column, and gear.

Brake System Parts

Lists and illustrates parts for the front and rear brake systems.

Transmission Parts

Details parts for the transmission gear case and differential.

Motor and Drive Components

Illustrates and lists parts for the drive motor and related components.

Wheels and Tires

Lists and illustrates various wheel and tire options.

Instrument Panel and Controls

Shows parts for the instrument panel and various switches.

Electrical Components

Illustrates miscellaneous electrical parts like alarms and harness clamps.

Chargers

Lists parts for Lestronic and Signet chargers.

Cab Options

Shows different cab configurations and related parts.

Hydraulic Dump Body Option

Illustrates and lists parts for the hydraulic dump body option.

APPENDIX A-Special Tools

Appendix B: Standard Hardware Suggested Torque Limits

Hardware Identification

Explains standard markings for bolts and nuts.

Suggested Torque Values (critical hardware)

Provides torque specifications for critical fasteners.

Appendix C

BRAKE LINING HANDLING PRECAUTIONS

Details safety precautions for handling brake pads/shoes containing asbestos.

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