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Taylor-Dunn B0-248-36 - User Manual

Taylor-Dunn B0-248-36
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Serial Number Starting 177127
MANUAL MB-248-12
Operation, Troubleshooting and
Replacement Parts Manual
Published 7/7/2008
Revision: B
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

Other manuals for Taylor-Dunn B0-248-36

Questions and Answers

  • K
    Kathleen TorresAug 16, 2025
    What to do if my Taylor-Dunn Automobile has low power or is running slow?
    • M
      martinezmatthewAug 16, 2025
      If your Taylor-Dunn Automobile exhibits low power or runs slowly, there are several potential causes. First, test the battery and charge if necessary. Second, the brakes might be dragging, so inspect the brake system. Finally, there could be a fault in the motor control system; in this case, refer to the motor control fault codes.
  • S
    Scott PerezAug 19, 2025
    Why is the brake pedal soft or low on my Taylor-Dunn Automobile?
    • J
      Jennifer HooverAug 19, 2025
      A soft and/or low brake pedal in your Taylor-Dunn Automobile can be attributed to several factors. There might be air in the brake lines, requiring you to bleed the brake system. The master cylinder fluid level could be low, so fill the master cylinder and bleed the system. Lastly, the brake pedal linkage might be out of adjustment, so adjust the linkages.
  • K
    kristinasmithAug 22, 2025
    What to do if brakes are dragging on my Taylor-Dunn Automobile?
    • L
      Laura GarciaAug 22, 2025
      If you experience brakes dragging on your Taylor-Dunn Automobile, consider these possible causes: the brake pedal linkage might be out of adjustment, so adjust the linkages; there could be a faulty master cylinder, so inspect it; the brake caliper may be faulty, so inspect the brake calipers; or there might be debris in the brakes, so inspect them.
  • J
    James SolisAug 25, 2025
    Why is there a lack of braking power in my Taylor-Dunn Automobile?
    • M
      mlopezAug 26, 2025
      Lack of braking power in your Taylor-Dunn Automobile can stem from a few issues. The brake pads might be contaminated, requiring replacement. Alternatively, the brakes could be worn, also necessitating replacement. Lastly, air in the brake lines can cause this issue, so bleed the brake system.
  • J
    Jeffery McdowellAug 28, 2025
    How to fix excessive play in the steering of my Taylor-Dunn Automobile?
    • J
      Joanna MyersAug 28, 2025
      If you notice excessive play in the steering of your Taylor-Dunn Automobile, several factors could be responsible. The steering linkages might be damaged or worn, so inspect them. The steering linkages might be loose, so tighten all hardware. The steering wheel could be loose, so inspect the steering wheel nut. Also, loose front spring hardware can cause this, so tighten all hardware.
  • J
    jasonfarrellAug 31, 2025
    Why is there noise coming from the front end of my Taylor-Dunn Automobile?
    • P
      pennyelliottAug 31, 2025
      Noise coming from the front end of your Taylor-Dunn Automobile can arise from several sources. Loose wheel nuts can cause noise, so tighten all hardware. Damaged or worn wheel bearings may be the issue, so inspect them. Damaged, worn, or debris in the brakes can also be a culprit, so inspect the brakes. Loose components can cause noise, so tighten all hardware. Finally, damaged or worn suspension mounts can contribute to the noise, so inspect the suspension.
  • D
    David MendezSep 3, 2025
    Why is steering difficult on my Taylor-Dunn Automobile?
    • M
      Matthew LawrenceSep 3, 2025
      If you are experiencing difficult steering with your Taylor-Dunn Automobile, there are a few potential causes. Lack of lubrication in the steering linkages can cause difficult steering, so lubricate them. Damaged or worn steering components can also be the cause, so inspect all steering components. Low tire pressure can also contribute to this issue, so inspect the tire pressure.
  • R
    Richard GregorySep 6, 2025
    Why is there noise coming from the rear end of my Taylor-Dunn Automobile?
    • P
      Patricia MorganSep 6, 2025
      If you hear noise coming from the rear end of your Taylor-Dunn Automobile, consider these possible causes. Loose wheel nuts can cause noise, so tighten all hardware. Damaged or worn internal transaxle components could be the source, so inspect the transaxle. Damaged or worn suspension mounts might also contribute to the noise, so inspect the suspension.
  • D
    David WrightSep 9, 2025
    What causes a hard brake pedal on a Taylor-Dunn Automobile?
    • M
      Misty ArmstrongSep 9, 2025
      A hard brake pedal on your Taylor-Dunn Automobile may be due to a faulty master cylinder, so inspect it.
  • L
    Lisa GloverSep 12, 2025
    How to fix steering that pulls left or right on a Taylor-Dunn Automobile?
    • C
      christopher21Sep 12, 2025
      If your Taylor-Dunn Automobile steering pulls to the left or right, it may be due to the front end being out of alignment. Realigning the front end should resolve this issue.

Summary

Taylor-Dunn Contact Information

Introduction

About This Manual

Provides an overview of the manual's purpose, content, and scope.

How to Use This Manual

Explains the organization and structure of the service manual.

How to Identify Your Vehicle

Details how to find model and serial numbers on the vehicle.

Taking Delivery of Your Vehicle

Outlines steps for inspecting the vehicle upon delivery and identifying issues.

Safety Rules and Operating Instructions

Standard Specifications

Lists key technical specifications for various models.

Safety Rules and Guidelines

Covers essential safety precautions and operational rules for vehicle use.

Vehicle Controls

Describes the function and location of all vehicle controls.

Vehicle Operation Guidelines

Provides instructions for safe and proper operation of the vehicle.

Dump Bed (Optional)

Details operation and service procedures for the optional dump bed.

Charging Your Vehicle

Explains safe and proper battery charging procedures.

Periodic Maintenance Checklist

Outlines routine maintenance tasks and recommended intervals.

General Maintenance

Maintenance Guidelines

Provides general procedures and warnings for vehicle maintenance.

Troubleshooting Guide

Lists common vehicle symptoms and their probable causes for diagnosis.

Lubrication Chart

Details lubrication points and recommended lubricant types for various components.

Front Axle Service

Inspect Front Wheel Bearings and King Pin

Describes how to check front wheel bearings and king pin for wear and play.

Adjust Front Wheel Bearings

Provides step-by-step instructions for adjusting front wheel bearing preload.

Front Axle Removal and Installation

Details the procedure for removing and reinstalling the front axle assembly.

Front Axle Disassembly

Illustrates the breakdown of the front axle for component replacement.

Steering Component Service

Front End Alignment

Explains the process for aligning the vehicle's front wheels.

Inspect Ball Joints

Describes how to check ball joints for wear and play.

Adjust the Steering Gear

Provides instructions for adjusting steering gear lash and worm bearing.

Replace the Steering Gear

Details the procedure for replacing the entire steering gear assembly.

Brake Service

Inspect Service Brakes

Covers inspection of disc brake pads and rotors for wear.

Inspect Parking Brake

Details inspection of the wheel park brake system components.

Check Master Cylinder Fluid

Provides steps for checking and filling the brake master cylinder.

Bleed the Brake System

Explains the procedure for removing air from the hydraulic brake lines.

Replace Front Disc Brake Pads

Details the process for replacing the front disc brake pads.

Motor Service

Inspecting the Motor Brushes

Describes how to inspect motor brushes for wear and proper seating.

Motor Removal and Installation

Details the procedure for removing and reinstalling the drive motor.

Repairing the Commutator

Explains how to machine or undercut the motor commutator.

Transmission

Check Oil Level

Describes how to check the transmission oil level.

Change Oil

Provides steps for draining and refilling the transmission oil.

Removing and Installing the Rear Axles (Disc Brakes)

Explains how to remove and install rear axles with disc brakes.

Disassembling the 3 rd Member

Details the process of taking apart the 3rd member differential housing.

Assembling the 3 rd Member

Provides instructions for reassembling the 3rd member differential housing.

Suspension

Replace the Rear Springs

Details the procedure for replacing rear leaf springs.

Replace the Front Springs

Details the procedure for replacing front leaf springs.

Replace the Spring Bushings

Explains how to replace suspension spring bushings.

Replace the Shocks

Describes the procedure for replacing suspension shock absorbers.

Tires and Wheels

Tire Inflation

Provides guidance on checking and maintaining proper tire pressure.

Tire Inspection

Covers inspection of tire tread depth and sidewalls for wear or damage.

Replace the Tire;Wheel

Details the process of removing and installing a tire and wheel assembly.

Repair the Tire (pneumatic)

Explains procedures for repairing pneumatic tires.

Battery Service

Cleaning

Describes how to clean batteries and the battery compartment.

Testing

Covers load testing and specific gravity testing of batteries.

Watering

Explains how to check and add electrolyte to batteries.

Replacing (6-volt batteries only)

Details the process for replacing 6-volt batteries.

Storage and Returning to Service

Provides guidance on storing and preparing batteries for service.

Sevcon Control System Troubleshooting

Electrical Troubleshooting

General overview of electrical testing procedures for the control system.

Identifying Your Controller

Helps identify the specific Sevcon controller model installed.

Start Troubleshooting Here

Guides the user to begin the troubleshooting process for the control system.

Status LED Code Table

Explains the meaning of LED codes for fault diagnosis.

Smart View Fault Codes

Lists and explains fault codes displayed on the Smart View system.

Signet Charger Troubleshooting

Definitions

Defines terms and values related to charger operation and battery testing.

Operating Instructions and Theory of Operation

Explains how the Signet charger operates and its charging stages.

Testing the Charging Cycle

Describes methods to test the charger's performance and cycle completion.

Status Light Error Code Table

Details error codes indicated by the charger's status lights.

Troubleshooting

Provides steps for diagnosing charger issues and failure conditions.

Wire Diagrams

Complete Vehicle Wiring

Shows the overall wiring schematic for the entire vehicle.

Dash Wiring

Details the wiring specific to the vehicle's dashboard components.

Control Panel Wiring

Illustrates the wiring for the control panel components.

Lighting Wiring

Provides the wiring diagram for vehicle lighting systems.

Hydraulic Dump Option Wiring

Shows the wiring for the hydraulic dump body system.

Illustrated Parts

Front Axle Parts

Lists and illustrates parts for the front axle assembly.

Steering System Parts

Illustrates and lists parts for the steering knuckle, linkage, column, and gear.

Brake System Parts

Lists and illustrates parts for the front and rear brake systems.

Transmission Parts

Details parts for the transmission gear case and differential.

Motor and Drive Components

Illustrates and lists parts for the drive motor and related components.

Wheels and Tires

Lists and illustrates various wheel and tire options.

Instrument Panel and Controls

Shows parts for the instrument panel and various switches.

Electrical Components

Illustrates miscellaneous electrical parts like alarms and harness clamps.

Chargers

Lists parts for Lestronic and Signet chargers.

Cab Options

Shows different cab configurations and related parts.

Hydraulic Dump Body Option

Illustrates and lists parts for the hydraulic dump body option.

APPENDIX A-Special Tools

Appendix B: Standard Hardware Suggested Torque Limits

Hardware Identification

Explains standard markings for bolts and nuts.

Suggested Torque Values (critical hardware)

Provides torque specifications for critical fasteners.

Appendix C

BRAKE LINING HANDLING PRECAUTIONS

Details safety precautions for handling brake pads/shoes containing asbestos.

Taylor-Dunn B0-248-36 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelB0-248-36
CategoryUtility Vehicle
LanguageEnglish

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