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Taylor-Dunn BG-015-00 - User Manual

Taylor-Dunn BG-015-00
174 pages
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Serial number Starting: 157990
MANUAL MG-150-03
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded: BG-015-00 (G 1-50)
Revision: D

Table of Contents

Questions and Answers

  • M
    Michael DiazAug 13, 2025
    Why is the braking power low on my Taylor-Dunn BG-015-00?
    • E
      Emily BrownAug 14, 2025
      Low braking power in your Taylor-Dunn Utility Vehicle can stem from several issues. The brakes might be worn beyond the 1/16" wear limit, or the brake pads could be contaminated with fluid. Another potential cause is binding in the brake pedal linkage, or the brakes might simply be out of adjustment. Finally, air in the brake lines could also be the culprit.
  • T
    tyler24Aug 17, 2025
    Why is steering so hard on my Taylor-Dunn BG-015-00 Utility Vehicle?
    • R
      Ricky MartinAug 18, 2025
      Hard steering in your Taylor-Dunn Utility Vehicle can be caused by several factors. Check for dry lube points in the steering linkage. A damaged king pin or ball joint could also be the cause. Additionally, ensure that the tire pressure is at the recommended level, as low tire pressure can make steering difficult.
  • R
    Ryan DennisAug 21, 2025
    Why is the steering pulling in one direction on my Taylor-Dunn Utility Vehicle?
    • M
      Mark SheltonAug 21, 2025
      If your Taylor-Dunn Utility Vehicle is pulling in one direction while steering, it could be due to a front end alignment issue or low tire pressure.
  • T
    Tony MillerAug 25, 2025
    What causes the brake pedal to be low on my Taylor-Dunn Utility Vehicle?
    • M
      Mark BoyerAug 26, 2025
      A low brake pedal on your Taylor-Dunn Utility Vehicle can be caused by several factors. The brakes may be worn beyond the 1/16" wear limit. Also, check the brake fluid level, as a low level can cause this issue. Finally, the brakes might be out of adjustment.
  • J
    Jennifer RayAug 29, 2025
    What causes excessive steering play in a Taylor-Dunn BG-015-00?
    • H
      Hector WelchAug 29, 2025
      Excessive steering play in your Taylor-Dunn Utility Vehicle can be attributed to several issues. Worn ball joints, a mis-adjusted or worn steering gear, or loose steering linkage could all be contributing factors.
  • S
    Shane Lopez DDSSep 1, 2025
    Why does my Taylor-Dunn Utility Vehicle lack power or operate slowly?
    • R
      Ronnie WilliamsSep 1, 2025
      Lack of power or slow operation in your Taylor-Dunn Utility Vehicle can arise from several sources. Check if the brakes or parking brakes are dragging. Worn drive gears or a front end out of alignment could also be the cause. If these are not the cause, refer to the engine manual for potential engine problems.
  • K
    Kari CarneySep 5, 2025
    What causes an oil leak in the rear bearing area of a Taylor-Dunn Utility Vehicle?
    • V
      Veronica RobersonSep 5, 2025
      An oil leak in the rear bearing area of your Taylor-Dunn Utility Vehicle may be due to a failed rear wheel bearing and/or gasket, or because the drive is overfilled.
  • D
    Dylan MichaelSep 8, 2025
    What causes abnormal noise in my Taylor-Dunn Utility Vehicle?
    • O
      osbornstephanieSep 9, 2025
      Abnormal noises in your Taylor-Dunn Utility Vehicle can be caused by worn drive gears or bearings, or worn front/rear axle bearings. Loose lug nuts can also cause unusual sounds. For engine-related noises, refer to the engine manual.

Summary

Introduction to Taylor-Dunn Manual

Safety Rules and Operating Instructions

Safety Rules and Guidelines

Outlines essential safety rules and guidelines for vehicle operation.

General Maintenance

Troubleshooting Guide

Lists common symptoms and their probable causes for diagnosing issues.

Front Axle Service

Front Axle Removal and Installation

Instructions for removing and reinstalling the front axle assembly.

Replace Front Wheel Bearings

Step-by-step guide for replacing front wheel bearings.

Replace the King Pins and Bushings

Procedures for replacing king pins and associated bushings.

Replace the Steering Knuckle

Instructions for removing and replacing the steering knuckle.

Steering Component Service

Front End Alignment

Steps for performing front-end alignment to ensure proper steering.

Adjust the Steering Gear

Procedure for adjusting the steering gear lash and worm bearing.

Replace the Steering Shaft

Steps for replacing the steering shaft.

Replace the Steering Gear

Detailed procedure for removing and replacing the entire steering gear assembly.

Replace the Ball Joints, Tie Rods, and Drag Link

Instructions for replacing steering linkage components.

Repair the Steering Gear

Disassembly and reassembly instructions for repairing the steering gear.

Brake Service

Inspect the Service Brake

Procedures for inspecting disc brake pads, rotors, shoes, drums, and park brakes.

Adjust the Service Brakes

Steps for adjusting rear drum brakes and mechanical brake linkages.

Adjust the Parking Brake

How to adjust the parking brake handle and linkage.

Check Master Cylinder Fluid

Instructions for checking and topping off master cylinder brake fluid.

Bleed the Brake System

Procedure for removing air from the brake system.

Flush the Brake System

Steps for flushing the entire hydraulic brake system.

Replace Front Disc Brake Pads

Guide for replacing front disc brake pads.

Replace Rear Brake Shoes

Instructions for replacing rear brake shoes.

Replace the Wheel Cylinder

Procedures for replacing wheel cylinders and disc brake body assemblies.

Repair the Brake Body

Steps for disassembling, inspecting, and repairing brake body components.

Replace the Master Cylinder

Guide for removing and replacing the master cylinder.

Repair the Master Cylinder

Instructions for disassembling and repairing the master cylinder.

Suspension

Replace the Rear Springs

Step-by-step guide for replacing rear leaf springs.

Replace the Front Springs

Instructions for removing and installing front springs.

Tires and Wheels

Replace the Tire;Wheel

Steps for removing and installing a tire and wheel assembly.

Wire Diagrams

Appendix B: Standard Hardware Suggested Torque Limits

Taylor-Dunn BG-015-00 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelBG-015-00
CategoryUtility Vehicle
LanguageEnglish

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