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Taylor-Dunn C0-425-36 User Manual

Taylor-Dunn C0-425-36
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Serial number Starting: 150774
MANUAL MC-425-02
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
C0-425-36 (C 4-25-36)
C0-425-48 (C 4-25-48)
Revision: C

Table of Contents

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Taylor-Dunn C0-425-36 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelC0-425-36
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

Safety Rules and Guidelines

Essential safety rules and guidelines for operating the vehicle safely.

Driver Qualifications

Specifies the necessary qualifications for vehicle operators.

Vehicle Operational Guidelines

Provides essential guidelines for safe vehicle operation.

Periodic Maintenance Checklist

A checklist of periodic maintenance tasks.

Maintenance Guidelines for Severe Duty Applications

Specific maintenance advice for vehicles used in severe conditions.

General Maintenance

Troubleshooting Guide

Provides guidance for diagnosing and resolving vehicle issues.

Front Axle Service

Front Axle Removal and Installation

Instructions for removing and installing the front axle assembly.

Replace Front Wheel Bearings

Procedure for replacing the front wheel bearings.

Replace the King Pins and Bushings

Steps for replacing king pins and their associated bushings.

Replace the Steering Knuckle

Instructions for replacing the steering knuckle.

Steering Component Service

Front End Alignment

Procedures for performing a front-end alignment.

Adjust the Steering Gear (Saginaw)

Steps for adjusting the Saginaw steering gear.

Replace the Steering Gear

Instructions for removing and replacing the steering gear.

Replace the Ball Joints, Tie Rods, and Drag Link

Procedures for replacing steering linkage components.

Repair the Steering Gear

Steps for disassembling and repairing the steering gear.

Brake Service

Inspect the Service Brake

Procedures for inspecting service brake pads and rotors.

Inspect the Parking brake

Guidelines for inspecting the parking brake system.

Adjust the Service Brakes

Instructions for adjusting the hydraulic disc service brakes.

Bleed the Brakes

Step-by-step guide for bleeding the brake system.

Flush the Brake System

Procedure for flushing the entire hydraulic brake system.

Replace Front Brake Pads

Procedure for replacing the front brake pads.

Replace Rear Brake Pads

Steps for replacing the rear brake pads.

Motor Service

Transmission

Tires and Wheels

Battery Service

Sevcon Control System Troubleshooting

Start Troubleshooting Here

Starting point for diagnosing control system issues.

Test 1. CHECKING THE CONTROL LOGIC INPUTS

Procedure to check control logic input voltages.

Test 2. TESTING THE MOTOR

Steps to test the vehicle's drive motor.

Test 3. THE VEHICLE RUNS IN ONE DIRECTION ONLY

Troubleshooting steps for vehicles running in only one direction.

Test 4. KEY FAULT

Diagnostic steps for issues related to the key switch.

Test 5. CONTACTOR COIL FAULT

Troubleshooting procedure for contactor coil faults.

Test 6. ACCELERATOR MODULE FAULT

Diagnostic steps for faults in the accelerator module.

Test 7. FORWARD AND REVERSE SWITCH FAULT

Troubleshooting procedure for forward/reverse switch issues.

Test 8. ANTI-ROLLOFF FAULT

Steps to test and diagnose the anti-rolloff feature.

Test 9. ELECTRIC MOTOR BRAKE

Procedure to test the electric motor brake system.

APPENDIX B-Torque Values

Appendix C

Brake Lining Handling Precautions

Safety precautions for handling brake linings, especially concerning asbestos.

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