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C0-426-48AC
Taylor-Dunn C0-426-48AC User Manual
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TAYLOR-DUNN
®
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 207500
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL: MC-425-15
C-426
Model Numbers:
C0-426-48AC
B
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
Preventative Maintenance
19
Special Tool List
23
Lubrication
27
Section 3
29
Front Axle
30
Install
30
Remove
30
Disassemble
31
Front Axle
31
Adjust Front Wheel Bearings
32
Inspect Front Wheel Bearings
32
Front Wheel Alignment
33
Inspection, Axle Centers
33
Center the Wheels
33
Toe in
34
Replace Front Wheel Bearings
35
Replace Steering Knuckle
35
Replace King Pin/Bushings or Pivot Pin/Bushings
36
Hardware Torque
37
Service Limits and Specifications
37
Pivot Pin Bushings
37
King Pin Bushings
37
Toe in
37
Section 4
39
Adjust Steering Gear
40
Inspect Ball Joints
40
Replace Ball Joint
41
Replace Steering Wheel
41
Steering
41
Replace Steering Shaft
42
Front Wheel Alignment
43
Pitman Shaft Alignment
43
Steering Gear
44
Disassemble
44
Reassemble
45
Exploded View of Steering Gear
46
Hardware Torque
47
Section 5
49
General Guidelines and Safety
50
Brakes
51
Front Brake
51
Service Limits
51
Inspection
51
Replace Pads
51
Rear Brake
52
Service Limits
52
Inspection
52
Replace Pads
52
Rebuild Disc Brake Body
53
Bleed System
54
Flush System
54
Master Cylinder
55
Add Fluid
55
Adjust Push Rod
55
Parking Brake
55
Service Limits
56
Motor
59
Hardware Torque
56
Section 6
61
Inspect
62
Receptacles
62
Base Plate
62
Terminal Ends
62
Motor Controller
62
Remove/Install
62
Troubleshooting
62
Motor Controller
63
Repair/Programming
63
Programming
63
Hardware Torque
64
Section 7
67
Wire Diagram
67
General Guidelines and Safety
68
Batteries
69
Charging
69
Cleaning
69
Watering
69
Storing
70
Storage
70
Returning to Service
70
Testing
70
Specific Gravity
70
Remove/Install
71
Industrial Battery or Lift out Battery Pack
71
Side Extract Battery
71
Hardware Torque
72
Individual Batteries
72
Section 8
73
Inflation
74
Rotation
74
Tires & Wheels
74
Changing Tire/Wheel Assembly
75
Replace the Tire
75
Solid Wheel
75
Split Wheel
75
Tires & Wheels
75
Hardware Torque
76
Section 9
79
Default Chapter
79
Suspension
79
Torque Guidelines for Standard Hardware
80
Hardware Identification
80
Hardware Information
81
Hex Nuts
81
Hex Lock Nuts (Stover)
81
Other Nuts
81
Generic Torque Values
82
Replacing Hardware
84
Replacement Parts
85
Ordering Parts for Your Vehicle
86
Replacement Parts
86
Taylor-Dunn Web Site Information
86
Replacement Parts
87
Axle Assembly & Steering, Front
88
Axle Shaft Assembly, Rear
88
Rear Axle, Transmission Assembly
90
GT Transaxle Assembly, Rear
92
SD Transaxle Assembly, Rear 3Rd Member
94
SD Transaxle Assembly, Rear Primary Reduction
95
Battery
96
Brakes, Brake Lines
98
Brakes, Front Axle
100
Brakes, Rear Axle
101
Control System, Motor Speed Control
102
Control System, Instrument Panel
103
Decals, Standard Frame
104
Decals, Cab Frame
106
Electrical, Miscellaneous
108
Frame and Body (P1)
110
Hitch
112
Lights
113
Linkage, Brake Pedal
114
Linkage, Throttle
116
Motor
118
Seats
120
Steering Gear
122
Steering Column
124
Suspension, Front
126
Suspension, Rear
128
Wheels and Tires
129
4
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Taylor-Dunn C0-426-48AC Specifications
General
Brand
Taylor-Dunn
Model
C0-426-48AC
Category
Utility Vehicle
Language
English
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