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R0-380-36
Taylor-Dunn R0-380-36 User Manual
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TAYLOR-DUNN
®
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 207315
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL: MR-380-03
R-380 DC System
Model Numbers:
R0-380-36
C
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
Preventative Maintenance
19
Special Tool List
23
Lubrication
27
Section 3
29
Front Axle
30
Install
30
Remove
30
Disassemble
31
Front Axle
31
Adjust Front Wheel Bearings
32
Inspect Front Wheel Bearings
32
Front Wheel Alignment
33
Center the Steering
33
Replace Front Wheel Bearings
34
Replace Steering Knuckle
34
Replace King Pin/Bushings
35
Hardware Torque
36
Service Limits and Specifications
36
King Pin Bushings
36
Toe in
36
Section 4
37
Change Oil
38
Check Oil Level
38
Drive Axle
38
Drive Axle
39
Drive Motor
39
Remove
39
Install
39
Differential Case
40
Disassemble
40
Assemble
42
Hardware Torque
43
Section 5
45
Inspect Ball Joints
46
Inspect Rod Ends
46
Adjust Steering Gear
47
Front Wheel Alignment
47
Steering
47
Replace Ball Joint
48
Replace Rod End
48
Replace Steering Shaft
49
Replace Steering Wheel
50
Steering Gear
51
Disassemble
51
Reassemble
52
Exploded View of Steering Gear
53
Hardware Torque
54
Section 6
55
General Guidelines and Safety
56
Brakes
57
Front Disc Brake
57
Service Limits
57
Inspection
57
Replace Pads
57
Brake Adjustment
58
Service Brake: Mechanical and Hydraulic
58
Adjust the Service Brake Linkage
58
Parking Brake, Mechanical Brakes
59
Parking Brake, Hydraulic Brakes
59
Rear Drum Brake, Inspect/Replace
60
Service Limits
60
Inspection
60
Replace
60
Rebuild Disc Brake Body
61
Bleed System
62
Flush System
62
Master Cylinder
63
Add Fluid
63
Rebuild
63
Service Limits
64
Hardware Torque
64
Section 7
65
Disassemble
66
Drive Motor
66
Motor Removal and Installation
66
Assemble
67
Drive Motor
67
Inspection
68
Brushes
68
Armature
68
Bearings
69
Commutator
69
Repair
70
Brushes
70
Commutator
70
Service Limits
71
Section 8
73
Inspect
74
Motor Controller
74
Remove/Install
74
Troubleshooting
74
Motor Controller
75
Repair/Adjustments
75
Adjustments
75
Hardware Torque
76
Section 9
79
Wire Diagram
79
General Guidelines and Safety
80
Batteries
81
Charging
81
Cleaning
81
Watering
81
Storing
82
Storage
82
Returning to Service
82
Testing
82
Specific Gravity
82
Remove/Install
83
Individual Batteries
83
Hardware Torque
84
Section 10
85
Air Pressure
86
Inflation
86
Tires & Wheels
86
Rotation
87
Tires & Wheels
87
Tread Wear
87
Changing Tire/Wheel Assembly
88
Repair the Tire (Pneumatic)
88
Replace the Tire (Pneumatic)
88
Hardware Torque
89
Section 11
93
Default Chapter
93
Suspension
93
Torque Guidelines for Standard Hardware
94
Hardware Identification
94
Hardware Information
95
Hex Nuts
95
Hex Lock Nuts (Stover)
95
Other Nuts
95
Generic Torque Values
96
Replacing Hardware
98
Replacement Parts
99
Ordering Parts for Your Vehicle
100
Replacement Parts
100
Taylor-Dunn Web Site Information
100
Replacement Parts
101
Axle Assembly, Front
102
Axle, Rear
104
Battery
106
Brakes, Brake Lines
108
Brakes, Front Axle
110
Brakes, Mechanical Rear
111
Brakes, Hydraulic Rear
112
Brakes, Master Cylinder
113
Brakes, Park Brake Linkage
114
Bumper, Front
116
Cab
117
Cab Doors
118
Charger, Signet
120
Charger, X-Series
121
Charger, Lestronic II
122
Charger, Delta Q
123
Charger, Summit
123
Charger, Lestronic Portable (Export)
124
Control System, Motor Speed Control
125
Control System, Instrument Panel
126
Decals
127
Deck, Rear
128
Electrical, Miscellaneous
129
Hitches
130
Lights
131
Mirrors
132
Motor
133
Seats
134
Steering Gear
135
Steering Linkage
136
Suspension, Front
138
Suspension, Rear
139
Transmission
140
Wheels and Tires
141
5
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Taylor-Dunn R0-380-36 Specifications
General
Brand
Taylor-Dunn
Model
R0-380-36
Category
Utility Vehicle
Language
English
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