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Taylor-Dunn SC-011-59 User Manual

Taylor-Dunn SC-011-59
206 pages
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Serial Number Starting: 98509
MANUAL MA-159-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
SC-011-59 (SC 159)
AN-011-71 (AN 171)
Revision: G

Table of Contents

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Taylor-Dunn SC-011-59 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelSC-011-59
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

About This Manual

Describes the manual's purpose, scope, and content for users.

How to Use This Manual

Explains the manual's organization and how to navigate its sections.

Safety Rules and Operating Instructions

Safety Rules and Guidelines

General safety rules for operating the vehicle.

Vehicle Controls Overview

Details the function and operation of various vehicle controls.

Standard Specifications

Model Specifications

Details technical specifications for SC 159 and AN 171 models.

Driver Training Program

Driver Qualifications

Lists minimum requirements for operators to safely handle the vehicle.

Vehicle Controls - Switches

Start and Directional Switches

Operation of the start and direction selection switches.

Vehicle Controls - Indicators

Battery Status Indicators

How to read analog and digital battery status indicators.

Vehicle Controls - Steering

Steering Operation

Instructions for operating steering systems on SC and AN models.

Vehicle Controls - Other

Parking Brake and Charger Interlock

Operation of the parking brake and charger interlock system.

Vehicle Operational Guidelines

Safety Guidelines

General safety rules for operating the vehicle.

Starting and Driving Procedures

Steps for starting and safe driving practices.

Vehicle Operational Guidelines (cont.)

Parking and Towing

Procedures for safely parking and towing the vehicle.

Charging Your Vehicle

Charger Operations

Instructions for operating Signet® and Lestronic II® chargers.

Storing and Returning to Service

Vehicle Storage Procedures

Procedures for cleaning, charging, and storing the vehicle.

Periodic Maintenance Checklist

Maintenance Schedule

Checklist of maintenance tasks by frequency (weekly, monthly, etc.).

General Maintenance

Maintenance Guidelines

Details periodic and scheduled maintenance procedures for the vehicle.

Troubleshooting Guide

Lists common symptoms and their probable causes for issue diagnosis.

Front Axle Service

Inspect and Adjust Wheel Bearings

Procedures for inspecting and adjusting front wheel bearings.

Steering Component Service

Front End Alignment

Steps to ensure the front fork is correctly aligned for proper steering.

Inspect Steering Components

Guide for inspecting steering wheel, chain, and pillow blocks for wear.

Brake Service

Inspect and Adjust Service Brake

Procedures for inspecting and adjusting the service brake system.

Replace Brake Lining

Steps for replacing the brake lining on the brake band.

Throttle Linkage

Throttle Linkage Adjustments

Explains that throttle linkage is coupled with brake linkage and refers to brake section.

Motor Service

Inspecting Motor Brushes

How to inspect motor brushes for wear and condition.

Motor Inspection and Replacement

Procedures for inspecting motor components and replacement steps.

Electrical Troubleshooting

Symptoms

Lists common vehicle symptoms to aid in troubleshooting.

Main Troubleshooting Sequence

Step-by-step guide for diagnosing electrical issues.

Special Troubleshooting Guide

PMC CONTROL

Troubleshooting steps for the PMC control module.

SOLENOIDS

Troubleshooting steps for forward and reverse solenoids.

Lestronic II® Charger Troubleshooting

Operating Instructions and Theory

Explains how the Lestronic II® charger operates.

Testing the Charging Cycle

Procedures to test if the charger is functioning correctly.

Signet® Charger Troubleshooting

Operating Instructions and Theory

Explains how the Signet® charger operates.

Status LED Error Code Table

Lists error codes indicated by charger LEDs and required actions.

Wire Diagrams

Complete Vehicle, Standard Bed

Wiring diagram for standard bed vehicle configuration.

Illustrated Parts

Front Axle Parts

Exploded view and part list for the front axle assembly.

Front Tire Parts

Exploded view and part list for front tire and wheel assemblies.

Appendixes

Appendix A: Special Tools

Lists special tools required for maintenance and their part numbers.

Appendix B: Suggested Torque Limits

Provides torque values for standard hardware identification.

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