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Taylor-Dunn SC 159 User Manual

Taylor-Dunn SC 159
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Serial Number Starting: 98509
MANUAL MA-159-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
SC-011-59 (SC 159)
AN-011-71 (AN 171)
Revision: G

Table of Contents

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Taylor-Dunn SC 159 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelSC 159
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

Safety Rules and Guidelines

General safety precautions, operating rules, and hazard warnings.

Vehicle Controls Overview

Identification and function of all vehicle controls, switches, and indicators.

Vehicle Operational Guidelines

Instructions for safe operation, starting, driving, loading, and parking.

Charging Your Vehicle

Procedures for charging the vehicle's battery system safely and effectively.

Periodic Maintenance Checklist

Schedule and tasks for regular vehicle maintenance.

General Maintenance

Maintenance Guidelines

General principles and safety for performing maintenance and repairs.

Troubleshooting Guide

Lists common symptoms and their probable causes for diagnosis.

Front Axle Service

Front Axle Removal and Installation

Detailed steps for removing and reinstalling the front axle assembly.

Replace Front Wheel Bearings

Process for replacing worn or damaged front wheel bearings.

Steering Component Service

Front End Alignment Procedures

Steps for ensuring proper front end alignment for safe steering.

Inspect Steering Components

Procedures for inspecting steering wheel, chain, bushings, and pillow blocks.

Transmission

Differential Assembly and Pinion Housing Service

Detailed procedures for differential disassembly, assembly, and shimming.

Electrical Troubleshooting

Symptoms and Main Troubleshooting Sequence

Lists common electrical symptoms and outlines a systematic troubleshooting approach.

Solenoid and Motor Electrical Tests

Steps for testing solenoids and diagnosing motor electrical faults.

Special Troubleshooting Guide

PMC CONTROL Troubleshooting

Specific steps for diagnosing PMC control module issues.

Solenoid and Motor Specific Troubleshooting

Detailed tests for solenoids and motor electrical faults.

Lestronic II® Charger Troubleshooting

Charger Model Troubleshooting

Specific diagnostic steps for built-in and portable charger models.

Signet® Charger Troubleshooting

Signet Charger Troubleshooting Steps

General troubleshooting steps for diagnosing Signet charger failures.

Wire Diagrams

Appendixes

Appendix B: Suggested Torque Limits for Standard Hardware

Provides torque specifications for various hardware grades and sizes.

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