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Taylor-Dunn SC-090-24 User Manual

Taylor-Dunn SC-090-24
130 pages
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The Best Way
To Go
About Your
Business
TAYLOR-DUNN
®
READ THIS MANUAL BEFORE OPERATION
OR PERFORMING MAINTENANCE.
is manual contains important information
regarding the safe operation and maintenance of
this vehicle.
Serial number Starting: 171712
Ending: 191319
Models Inlcuded:
SC-090-24 (SC 0-90), 24-volt system
Revision: E, 7/1/2013
MANUAL MA-090-00
Operation, Troubleshooting and
Replacement Parts Manual

Table of Contents

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Taylor-Dunn SC-090-24 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelSC-090-24
CategoryUtility Vehicle
LanguageEnglish

Summary

Taylor-Dunn Contact Information

Contact Information

Information on how to reach Taylor-Dunn for service, parts, and sales.

Company Information

The Taylor-Dunn Corporation

Overview of the company and its history.

Taylor-Dunn Manufacturing

Focus on manufacturing capabilities and experience.

Tiger Tractor

Introduction to a specific product line.

Introduction

About This Manual

Purpose and scope of the manual.

Who Should Read This Manual

Identification of the intended audience.

Responsibilities

Duties of owner, operator, and service personnel.

How To Use This Manual

Guidance on manual navigation and usage.

Conventions

Explanation of symbols and words used in the manual.

How to Identify Your Vehicle

Methods for identifying the vehicle model and serial number.

Taking Delivery of Your Vehicle

Procedures and checks upon vehicle receipt.

Safety Rules and Operating Instructions

Standard Specifications

Technical specifications for the vehicle model.

Safety Rules and Guidelines

Essential safety rules for vehicle operation.

Driver Training Program

Requirements for operator training.

Driver Qualifications

Minimum requirements for vehicle operators.

Vehicle Controls

Description and operation of vehicle controls.

Vehicle Operation Guidelines

Guidance for safe vehicle operation.

Charging Your Vehicle

Procedures for charging the vehicle's batteries.

Storing / Returning to Service

Procedures for vehicle storage and reintroduction.

Periodic Maintenance Checklist

Maintenance Guidelines for Severe Duty Applications

Daily Visual inspection

Routine checks for vehicle condition and operation.

General Maintenance

Maintenance Guidelines

General procedures for vehicle maintenance.

Troubleshooting Guide

Lubrication Chart

Front Axle

Inspect the Front Wheel Bearings

Procedure to check wheel bearing condition.

Adjust Front Wheel Bearings

Steps to adjust front wheel bearings.

Front Axle Removal and Installation

Process for removing and installing the front axle.

Replace Front Wheel Bearings

Steps to replace worn wheel bearings.

Steering Components

Front End Alignment

Procedure for aligning the front end of the vehicle.

Center the Steering Wheel

Steps to center the steering wheel.

Inspect the Steering Components

How to inspect steering wheel and chain.

Pillow Blocks

Inspection and replacement of pillow blocks.

Fork Bearings

Inspection of fork bearings.

Adjust the Steering Shaft

Procedure for adjusting the steering shaft.

Replace the Steering Wheel

Steps to replace the steering wheel.

Replace the Front Fork

Process for replacing the front fork.

Brake Service

Auto-Adjust Brake Mechanism Theory of Operation

How the auto-adjust mechanism works.

Inspect the Service Brake

Procedures for inspecting service brakes.

Brake Shoes

Brake shoe inspection and replacement.

Brake Drum

Inspection and service limits for brake drums.

Inspect the Parking brake

How to inspect the parking brake system.

Adjust the Service Brakes

Procedure for adjusting service brakes.

Adjust the Brake Linkage

Adjusting the brake linkage.

Adjust the Parking Brake

Primary and secondary adjustments for the parking brake.

Replace Rear Brake Shoes

Steps to replace rear brake shoes.

Motor Service

Inspecting the Motor Brushes

How to inspect motor brushes.

Motor Removal and Installation

Procedures for motor removal and installation.

Motor Inspection

Steps for motor inspection and disassembly.

Replacing Brushes/Armature Bearing

Process for replacing brushes and bearings.

Repairing the Commutator

Procedures for commutator repair.

Service Limits

Specifications for motor components.

Transmission

Check Oil Level

How to check transmission oil level.

Change Oil

Procedure for changing transmission oil.

Motor

Motor service related to transmission.

Rear Axle

Removal and installation of the rear axle.

Differential Case

Disassembly of the differential case.

Tires and Wheels

Tire Inflation

How to inflate tires to the correct pressure.

Tire Inspection

Procedures for inspecting tire condition and tread.

Replace the Front Tire/Wheel

Process to replace front tire or wheel assembly.

Replace the Rear Tire/Wheel

Process to replace rear tire or wheel assembly.

Replace the Tire (pneumatic)

Steps for replacing a pneumatic tire.

Repair the Tire (pneumatic)

Recommended procedure for repairing pneumatic tires.

Battery Service

Cleaning

Procedures for cleaning batteries and compartment.

Testing

Methods for testing battery condition.

Charging

Reference to charging procedures.

Watering

How to check and add water to battery cells.

Replacing (6-VOLT BATTERIES ONLY)

Procedure for replacing 6-volt batteries.

Moist Charge Batteries

Handling of batteries shipped without electrolyte.

Storage and Returning to Service

Procedures for storing and returning batteries to service.

Motor Controller

Remove/Install

Procedures for controller removal and installation.

Inspect

How to inspect controller terminals and surface.

Troubleshooting

Reference to troubleshooting manual.

Repair/Adjustments

Information on controller adjustments.

Hardware Torque

Torque values for controller hardware.

Charger

Remove/Install

Procedures for charger removal and installation.

Troubleshooting

Troubleshooting reference.

Wire Diagrams

Illustrated Parts

Axle (Front) and Fork

Illustrated parts for the front axle and fork.

Axle (Rear)

Illustrated parts for the rear axle assembly.

Batteries

Illustrated parts for the battery system.

Brake Linkage

Illustrated parts for the brake linkage system.

Decals

Illustrated parts for vehicle decals.

Frame, Seat Cushions and Deck

Illustrated parts for frame and seating.

Hitches

Illustrated parts for vehicle hitches.

Head and Tail Lights (optional)

Illustrated parts for optional lights.

Instrument Panel (dash)

Illustrated parts for the instrument panel.

Knee Pad and Floor Mats (optional)

Illustrated parts for optional floor mats and knee pads.

Ladders and Strobe Light (optional)

Illustrated parts for optional ladders and strobe lights.

Lift Out Battery Box (optional)

Illustrated parts for optional battery boxes.

Miscellaneous Electrical

Illustrated parts for various electrical components.

Motor

Illustrated parts for the motor assembly.

Signet® Charger

Illustrated parts for the Signet charger.

Speed Control Panel

Illustrated parts for the speed control panel.

Steering Linkage

Illustrated parts for the steering linkage.

Throttle Linkage

Illustrated parts for the throttle linkage.

Transmission

Illustrated parts for the transmission assembly.

Wheels and Tires (page 1)

Illustrated parts for wheels and tires (part 1).

Wheels and Tires (page 2)

Illustrated parts for wheels and tires (part 2).

Appendixes

Appendix A: Tool List

List of tools recommended for servicing Taylor-Dunn vehicles.

Appendix B: Suggested Torque Limits

Recommended torque values for various hardware.

Appendix C: Brake Lining Handling Precautions

Safety precautions for handling brake linings.

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