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SC-090-24
Taylor-Dunn SC-090-24 User Manual
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TAYLOR-DUNN
®
READ THIS MANU
AL BEFORE OP
ERA
TION
OR PERFORMIN
G MAINTEN
ANCE.
is man
ual con
tains im
portant inf
orma
tion
regar
ding the saf
e operatio
n and ma
inten
ance of
this vehicle.
Serial number Starting: 171712
Ending: 191319
Models Inlcuded:
SC-090-24 (SC 0-90), 24-volt system
Revision: E, 7/1/2013
MANUAL MA-090-00
Operation, T
roubleshooting and
Replacement Parts Manual
2
Table of Contents
Table of Contents
5
About this Manual
6
Who Should Read this Manual
6
Responsibilities
6
How to Use this Manual
7
Conventions
7
How to Identify Your Vehicle
8
Taking Delivery of Your Vehicle
9
Notes
13
Standard Specifications
14
Driver Training Program
15
Driver Qualifications
15
Safety Rules and Guidelines
15
Vehicle Controls
16
Key-Switch
16
Forward-Off-Reverse Switch
16
Horn Switch
16
Headlight Switch
16
Hour Meter
16
Accessory Switch (Optional)
17
Battery Status Indicator, Analog
17
Battery Status Indicator, Digital Bargraph
17
Steering
17
Accelerator Pedal
17
Foot Brake Pedal
18
Park Brake
18
Charger Interlock
18
Foot Interlock Switch
18
Reverse or Motion Alarm (Optional)
18
Vehicle Operation Guidelines
19
Safety Guidelines
19
Starting
19
While Driving
19
Loading and Unloading
19
Towing Loads
19
Using the Ladder
20
Parking
20
Towing this Vehicle
20
Charging Your Vehicle
21
Signet ® Charger Operation, Model HB Series
21
Signet Charger Operation, Model HBS Series
21
New Battery Break in
22
Charging Time
22
Storing / Returning to Service
22
Storing Your Vehicle
22
Returning to Service
22
Periodic Maintenance Checklist
23
Daily Visual Inspection
24
Maintenance Guidelines for Severe Duty Applications
24
Table of Contents
29
Inspect the Front Wheel Bearings
30
Adjust Front Wheel Bearings
31
Front Axle Removal and Installation
32
Removal
32
Replace Front Wheel Bearings
33
Table of Contents
35
Front End Alignment
36
Center the Steering Wheel
37
Inspect the Steering Components
39
Steering Wheel and Bushings
39
Steering Chain
39
Pillow Blocks
40
Fork Bearings
41
Adjust the Steering Shaft
42
Replace the Steering Wheel
43
Replace the Front Fork
44
Table of Contents
45
Auto-Adjust Brake Mechanism Theory of Operation
46
Inspect the Service Brake
47
Auto-Adjust Brake Mechanism Operation
47
Inspecting the Auto-Adjust Brake Mechanism
47
Brake Shoes
48
Brake Drum
48
Inspect the Parking Brake
49
Wheel Park Brake
49
Adjust the Service Brakes
50
Adjust the Brake Linkage
50
Adjust the Parking Brake
51
Primary Adjustment (Handle)
51
Secondary Adjustment (Cable)
51
Replace Rear Brake Shoes
52
Table of Contents
53
Inspecting the Motor Brushes
54
Motors with Internal Cooling Fans
54
Motor Inspection
54
Motor Removal and Installation
54
Replacing Brushes/Armature Bearing
56
Repairing the Commutator
57
Service Limits
58
Table of Contents
59
Check Oil Level
60
Change Oil
60
Motor
61
Removal
61
Installation
61
Rear Axle
61
Differential Case
62
Disassemble
62
Assemble
64
Table of Contents
67
Tire Inflation
68
Tire Inspection
68
Replace the Front Tire/Wheel
69
Replace the Rear Tire/Wheel
69
Replace the Tire (Pneumatic)
69
Repair the Tire (Pneumatic)
70
Table of Contents
71
Cleaning
72
Testing
73
Charging
74
Watering
75
Replacing (6-Volt Batteries Only)
76
Moist Charge Batteries
77
Storage and Returning to Service
78
Storage
78
Returning to Service
79
Table of Contents
81
Inspect
82
Motor Controller
82
Troubleshooting
82
Repair/Adjustments
83
Adjustments
83
Hardware Torque
84
Table of Contents
89
Default Chapter
90
Axle (Front) and Fork
90
Axle (Rear)
92
Batteries
93
Brake Linkage
94
Decals
96
Frame, Seat Cushions and Deck
97
Head and Tail Lights (Optional)
98
Hitches
98
Instrument Panel (Dash)
99
Knee Pad and Floor Mats (Optional)
100
Ladders and Strobe Light (Optional)
102
Lift out Battery Box (Optional)
103
Miscellaneous Electrical
104
Motor
106
Signet® Charger
108
Speed Control Panel
110
Steering Linkage
112
Throttle Linkage
114
Transmission
116
Wheels and Tires
118
Appendix A: Tool List
122
Appendix B: Suggested Torque Limits
124
Standard Head Markings
124
Hex Bolts
124
Other Bolts
124
Hex Nuts
125
Hex Lock Nuts (Stover)
125
Other Nuts
125
Generic Torque Values
126
Appendix C: Brake Lining Handling Precautions
128
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Taylor-Dunn SC-090-24 Specifications
General
Brand
Taylor-Dunn
Model
SC-090-24
Category
Utility Vehicle
Language
English
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